佳能打印机维修手册:iP1188_Simplified_Manual_E_QY8-13DQ-000

2023年12月25日发(作者：瑞嘉怡)

iP1188 SIMPLIFIED SERVICE MANUAL

QY8-13DQ-000

Rev.00

February 2012

Canon Inc.

(1/19)

Table of Contents

1. LIST OF ERROR DISPLAY / .3

1-1. Operator Call Error (Alarm LED Lit In Orange) ....................................................................... 3

1-2. Service Call Error (by Cyclic Blinking of Alarm and Power LEDs) .......................................... 6

2. ADJUSTMENT / SETTINGS ......................................................................................................7

2-1. Service Mode ........................................................................................................................... 7

(1) Outline ....................................................................................................................................... 7

(2) Service Tool operation .............................................................................................................. 7

2-2. User Mode ............................................................................................................................... 8

2-3. Special Notes on Assembling .................................................................................................. 9

(1) Carriage rail and main chassis adjustment ............................................................................... 9

(2) PCB: cable wiring and connectors .......................................................................................10

(3) Sensors ...................................................................................................................................11

2-4. Grease Application ................................................................................................................ 12

3. SPECIAL NOTES ON SERVICING ......................................................................................... 13

3-1. Ink Absorber Replacement .................................................................................................... 13

3-2. Preventive Replacement of Ink Absorbers ............................................................................ 14

4. EXTERNAL VIEW / PARTS LIST ............................................................................................ 16

4-1. Print Unit (1/3) ........................................................................................................................ 16

4-2. Print Unit (2/3) ........................................................................................................................ 17

4-3. Print Unit (3/3) ........................................................................................................................ 18

4-4. Parts List ................................................................................................................................ 19

(2/19)

1. LIST OF ERROR DISPLAY / TROUBLESHOOTING

1-1. Operator Call Error (Alarm LED Lit In Orange)

Errors and warnings are displayed by the following ways:

- Operator call errors are indicated by the Alarm LED lit in orange.

- Messages during printing from a PC are displayed on the printer driver Status Monitor.

- Error codes are printed in the "operator call/service call error record" area in EEPROM information print.

Buttons valid when an operator call error occurs:

- ON button: To turn the printer off and on again.

- Resume/Cancel button: To cancel the job and to clear the error.

Error

No paper.

LED

Error Parts that are

(blinks in Message in Status MonitorSolution

code likely to be faulty

orange)[1000] 2 times Paper has run out. Set paper in the rear tray, and press the

Load paper. Resume/Cancel button.

Press the printer’s RESUME button.

[1300] 3 times Paper is jammed. Remove the jammed paper, and press the

Remove the jammed paper. Resume/Cancel button.

Press the printer’s RESUME button. Printing resumes from

the next paper.

[1688] 4 times The following ink has run out. Replace the applicable ink cartridge. Printing with an

Black / Color empty ink tank may damage the printer, however,

pressing the Resume/Cancel button for 5 sec. or

Replace the ink cartridge and close the cover. If printing is longer will enable printing without replacing the ink

in progress and you want to continue printing, press the cartridge(s). (When the error is cleared by pressing

printer’s RESUME button for at least 5 seconds with the the Resume/Cancel button, the function to detect

ink cartridge installed. Then printing can continue under the remaining ink amount is disabled.)

the ink out condition.

The function for detecting the remaining ink level will be

disabled.

Replace the empty ink cartridge immediately after the

printing.

The resulting print quality is not satisfactory, if printing is

continued under the ink out condition.

Paper jam.

No ink.

(3/19)

LED

Error Parts that are

Error

(blinks in Message in Status Monitor Solution

code likely to be faulty

orange)

Ink cartridge not [1401] 5 times The following ink cartridge cannot be recognized. Re-set the ink cartridge properly.

installed. Black / Color If the error persists, the ink cartridge may be faulty.

Replace the ink cartridge.

Printing cannot be executed because the ink cartridge may

not be installed properly or may not be compatible with this

printer.

Install the appropriate ink cartridge.

If you want to cancel printing, click Cancel Printing.

Wrong ink [1485] 5 times Appropriate ink cartridge is not installed.

cartridge ID. Black / Color

Printing cannot be executed because the ink cartridge is

not compatible with this printer.

Install the appropriate ink cartridge.

If you want to cancel printing, click Cancel Printing.

Ink cartridge not [1687] 7 times An ink cartridge is not installed properly.

completely Open the printer’s cover, make sure the ink cartridge is

installed. installed properly, and close the cover.

Ink absorber [1701] 8 times The ink absorber is almost full. Replace a set of the logic board and the ink

almost full. [1700] Press the printer’s RESUME button to continue printing. absorber (see 3, SPECIAL NOTES ON

Contact the service center. SERVICING, for details).

Platen ink [1711]

Pressing the Resume/Cancel button will exit the

absorber almost [1710]

error, and enable printing without replacing the ink

full.

absorber. However, when the ink absorber becomes

full, no further printing can be performed unless the

logic board and the applicable ink absorber are

replaced.

The remaining [1686] 16 times The following ink may have runt out. Replace the applicable ink cartridge.

ink amount Black / Color Pressing the Resume/Cancel button for 5 sec. or

unknown. longer will enable printing without replacing the ink

The function for detecting the remaining ink level will be cartridge(s), though it may damage the printer.

disabled since the ink level cannot be correctly detected. (When the error is cleared by pressing the

If you want to continue printing without this function, press Resume/Cancel button, the function to detect the

the printer’s RESUME button for at least 5 seconds. remaining ink amount is disabled.)

Canon recommends to use new genuine Canon cartridges

in order to obtain optimum qualities.

Please be advised that Canon shall not be liable for any

malfunction or trouble caused by continuation of printing

under the ink out condition.

(4/19)

Error

Ink cartridge

region code is

wrong.

Ink cartridge

hardware error

LED

Error Parts that are

(blinks in Message in Status Monitor Solution

code likely to be faulty

orange)

[1684] 14 times The following ink cartridge cannot be recognized. Confirm that the region code of the ink cartridge

Black / Color matches the one of the printer.

If the error persists, the ink cartridge itself may be

Printing cannot be executed because the ink cartridge may faulty. Replace the ink cartridge.

not be installed properly or may not be compatible with this

printer.

Install the appropriate ink cartridge.

If you want to cancel printing, click Cancel Printing.

[1682] 15 times The following ink cartridge cannot be recognized. Re-set the ink cartridge.

Black / Color If the error persists, the ink cartridge may be faulty.

Replace the ink cartridge.

Printing cannot be executed because the ink cartridge may

not be installed properly or may not be compatible with this

printer.

Install the appropriate ink cartridge.

If you want to cancel printing, click Cancel Printing.

(5/19)

1-2. Service Call Error (by Cyclic Blinking of Alarm and Power LEDs)

Error

Cycles

Error

of LED

code

blinking

Conditions

Check points & Solution

(parts that are likely to be faulty)

Carriage error [5100] 2 times

The carriage encoder signal

(1) Remove foreign material that obstructs the

is faulty.

carriage movement.

(2) Clean or replace the timing slit film.

(3) Confirm connection of the carriage motor

harness.

(4) If the error still occurs, replace the following:

- Timing slit film

- Carriage unit

- Logic board

Line feed error [6000] 3 times

The LF encoder signal is

(1) Remove foreign material in the LF drive (gear).

faulty.

(2) Clean or replace the LF slit disk.

The error will be indicated

(3) Confirm connection of the LF motor harness.

regardless whether during

(4) If the error still occurs, replace the following:

paper feeding or during

- LF slit disk

purging.

- Logic board

Ink absorber [5B01] 7 times

The amount of ink absorbed

(1) Replace the following:

in the main ink absorber for

- Logic board

full [5B00]

purging or pre-print ink

- Ink absorber

ejection reaches the specified

value.

The amount of ink absorbed

(1) Replace the following:

Platen ink [5B11]

in the platen ink absorber for

- Logic board

absorber full [5B10]

borderless printing reaches

- Platen ink absorber

the specified value.

Print head BK: 8 times

The temperature of the ink

(1) Replace the following:

cartridge head exceeds the

- Logic board

temperature [5201]

specified value.

- Ink cartridge

rise error CL:

(- Carriage unit)

[5202]

EEPROM error [6800] 9 times

An error occurred in writing to

(1) Replace the following:

the printer EEPROM.

- Logic board

No ink [5600] 10 times

The ink cartridge is removed

(1) Replace the following:

but not replaced with another

- ink cartridge

cartridge

one.

- Logic board

(- Carriage unit)

(6/19)

2. ADJUSTMENT / SETTINGS

2-1. Service Mode

(1) Outline

While the printer is in the user mode, the service mode operation is available using the Service Tool.

< Service mode operation >

In the Service Tool, select and perform a desired operation. See (2), Service Tool operation for details.

- Supported OS: Windows XP (32-bit), Windows Vista (32-bit), Windows 7 (32-bit)

- Error indication: An error will be indicated by the Alarm lamp.

-- At occurrence of an error, pressing the ON button will turn off the printer

(soft-power-off).

-- An error in the service mode will not be recorded to the EEPROM.

< Service Tool compatibility >

ServiceTool_S-V1200 (provisional name) is exclusive for the iP1188, and it is not compatible with the

Service Tool for the iP1100/iP1180.

DO NOT use the iP1100/iP1180 Service Tool with the iP1188, nor the iP1188 Service Tool with the

iP1100/iP1180.

< Resetting the ink absorber counter >

In the iP1188, the logic board needs to be replaced instead of resetting the ink absorber counter.

The Service Tool does not have any functionality to reset the ink absorber counter.

When replacing the ink absorber, be sure to also replace the logic board.

(2) Service Tool operation

(7/19)

No. Name

1 Test Pattern 1

Function

Prints the Test Pattern 1.

Remarks

Printed items:

- Model name + Destination

- ROM version: P=V#.##

- Amount of ink absorbed in the ink absorber:

Dd=###.#, Ds=###.#

- Total number of sheets printed: Page=

- Number of sheets of borderless print: BL=

2 Test Pattern 2 Prints the Test Pattern 2.

3 Test Pattern 3 Prints the Test Pattern 3.

(only when the Color ink

cartridge is installed)

4 Cleaning

5 Device ID

6 EEPROM Information

Performs cleaning prior to

print the test patterns.

Select this option to enable cleaning.

Deselect this option to disable cleaning.

The print head shipment inspection pattern is printed.

Obtains the device ID.

Displays the EEPROM

information.

Head Test Pattern Prints the print head test

(only when the Color ink pattern.

cartridge is installed)

Cleaning A Performs Cleaning A.

Cleaning B Performs Cleaning B.

Cleaning C Performs Cleaning C.

Cleaning D Performs Cleaning D.

Manual cleaning is performed.

Long timer cleaning is performed.

On-arrival cleaning is performed.

Cleaning at ink cartridge replacement is performed.

2-2. User Mode

Function

Nozzle check pattern

printing

Print head cleaning

Procedures

Perform from the printer driver

Maintenance tab.

Perform from the printer driver

Maintenance tab.

Remarks

Set a sheet of plain paper (A4 or Letter) in the rear

tray.

If there is a missing portion or white streaks in the

nozzle check pattern printout, perform this

cleaning, to unclog the print head nozzles, and to

keep the print head conditions good.

If print head cleaning is not effective, perform this

cleaning. Since the deep cleaning consumes more

ink than regular cleaning, it is recommended to

perform deep cleaning only when necessary.

Set a sheet of plain paper (A4 or Letter) in the rear

tray.

Select the ink cartridge to be used for printing.

The paper feed rollers rotate while being pushed

to the paper lifting plate. Since the rollers will wear

out in this cleaning, it is recommended that you

perform this only when necessary.

Cleaning of the platen ribs when the back side of

paper gets smeared.

Fold a sheet of plain paper (A4 or Letter) in half

crosswise, then unfold and set it in the rear tray

with the folded ridge facing down.

Print head deep cleaning Perform from the printer driver

Maintenance tab.

Print head alignment

Ink cartridge setting

Paper feed roller cleaning

Perform from the printer driver

Maintenance tab.

Perform from the printer driver

Maintenance tab.

Perform from the printer driver

Maintenance tab.

Bottom plate cleaning Perform from the printer driver

Maintenance tab.

(8/19)

2-3. Special Notes on Assembling

(1) Carriage rail and main chassis adjustment

< Carriage rail >

Perform the following adjustments when attaching the carriage rail:

1) Before loosening the screws, mark the positions of the boss next to the screw (left photo) and of the

hole next to the screw (right photo).

2) In attaching the carriage rail, make sure that the rail fits to the marks made in step 1) respectively,

then fasten the screws.

3) Be sure to perform the confirmation test detailed below; confirm that the print quality is proper and the

print head is not contacting the paper.

< Main chassis >

After the main chassis is attached, be sure to perform the confirmation test detailed below; confirm that

the print quality is proper and the print head is not contacting the paper.

< Confirmation test >

Using Photo Paper Pro II, print an image and confirm that the print quality is proper, and the print head is

free from contacting the paper.

If the print quality is not proper, or the print head contacts the paper, adjust the head-to-paper distance in

the following procedures:

< How to adjust the head-to-paper distance >

1) Mark the current position of the screws at the both ends of the chassis (step 1) for the carriage rail).

2) Loosen the screws, and adjust the head-to-paper distance.

- To prevent the print head from contacting the paper, raise the carriage rail from the current position.

- To improve the print quality, lower the carriage rail from the current position.

(9/19)

(2) PCB: cable wiring and connectors

Power SW Cover SW Resume SW CR FFC

ASF Sensor/PE Sensor

CR Motor

LF Motor

LF Encoder

AC Adapter

< Points to be noted >

1) LF encoder harness

Pass the harness through the slit.

The harness must not contact the belt.

2) Carriage FFC and PE sensor harness

Bundle the carriage FFC and PE sensor harness,

and fix them with tape.

Tape inside the carriage FFC.

(10/19)

(3) Sensors

Cover Switch Sensor

PE Sensor

ASF Sensor

LF Encoder Sensor

Carriage Encoder Sensor

Sensor

ASF sensor, PE sensor

Cover switch sensor

LF encoder sensor

Carriage encoder sensor

Function

Detects paper feeding or paper

ejection from the rear tray.

Possible problems detected by the sensor

- No paper

- Paper jam

Detects opening and closing of the top - The carriage does not move to the center

cover.

Detects and controls the amount of

rotation of the LF encoder.

Detects the position of the slit of the

timing slit film, and control printing.

- Uneven printing

- Uneven printing (due to grease attached

to the film)

- Carriage error

(11/19)

2-4. Grease Application

FLOIL

KG-107A

The entire internal area of the top:

100 +/- 40 mg (60 to 140 mg)

The entire internal area of the front

and bottom:

420 +/- 60 mg (360 to 480 mg)

Bottom on the R side: 1 drop x 1 location

The entire area of the front: 100 +/- 40 mg (60 to 140 mg)

FLOIL

KG-107A

Front on the R side: 1 drop x 1 location

(12/19)

3. SPECIAL NOTES ON SERVICING

3-1. Ink Absorber Replacement

In the iP1188, the ink absorber counter cannot be reset by the Service Tool. Instead, the logic board needs

to be replaced. For this reason, when replacing the main ink absorber, be sure to also replace the right and

left ink absorbers.

How to replace the ink absorbers (time required: approx. 13 minutes):

: screw

: claw

1) Remove the screws and external housing.

2) Remove the screws and chassis.

3) Detach the Paper Lifting Plate, and remove the screws from the Drive Unit.

4) Remove the Drive Unit and Cap Blade Unit, then replace the Main Ink Absorber.

There is a spring under the Cap Blade Unit.

Be cautious not to extend it too much when

removing the Cap Blade Unit.

(13/19)

5) Remove the Print Head Guide and the LF Roller.

While releasing the boss, rotate the

shaft to fit the shaft in the groove, then

remove the LF Roller.

6) Detach the Platen Unit, and replace the Right and Left Ink Absorbers.

3-2. Preventive Replacement of Ink Absorbers

Replace the ink absorber in accordance with the "Guideline for Preventive Replacement of Ink Absorber"

even when the ink absorber is not full. (Related Service Information #Q-12E/J-0188)

< Guideline for Preventive Replacement of Ink Absorber >

Replace the ink absorber when it falls in either Criteria 1 or Criteria 2.

Criteria

Criteria 1:

The ink absorber life* is 2

years or less.

Criteria 2:

The ink absorber counter

value is 80% or more.

Purpose

To avoid re-repair for ink absorber

replacement in a short period of

time after repair for other reasons.

To prevent ink leakage during return

of the repaired printer to users.

How to know the criteria values

EEPROM information print and the quick

reference table (refer to Service

Information #Q-12E/J-0188 for details).

EEPROM information print

The estimated number of months until the ink absorber will become full

< How to judge >

Print the EEPROM information, and check the "D" (ink absorber counter) value.

Step 1: Is "D" 80% or more?

Yes (80% or more) -> Replace the ink absorber.

No (less than 80%) -> Proceed to Step 2.

Step 2: Does "D" fall in any of the thresholds in the Quick Reference Table below?

(14/19)

Yes -> Replace the ink absorber.

No -> No need to replace the ink absorber.

Quick Reference Table

Installation year of "ST" Threshold of "D"

9 or more years before 80% or more

8 years before 75% or more

7 years before

Replace the ink absorber whose

6 years before 70% or more

expected life is less than 2 years.

5 years before 65% or more

4 years before 60% or more

3 years before 55% or more

2 years before 40% or more

40% for heavy users

1 year before

January to June this year

Avoid in-warranty re-repair.

July to December this year 20% or more

< How to read the EEPROM information print >

Ink Absorber Counter Value (%)

Installation Date

(15/19)

4. EXTERNAL VIEW / PARTS LIST

4-1. Print Unit (1/3)

(16/19)

4-2. Print Unit (2/3)

(17/19)

4-3. Print Unit (3/3)

(18/19)

4-4. Parts List

Fig.

Key

PartsNo Rank Q'ty Description

QM7-1491-000 1 LOGIC BOARD ASS'Y

QK1-7699-000 1 AC ADAPTER: 100/240V 50/60HZ

QK1-8960-000 1 AC ADAPTER: 100/240V 50/60HZ

QC3-3923-000 1 FILM, TIMING SLIT STRIP

QC1-6016-000 1 SPRING, TIMING SLIT STRIP FILM

QM4-1623-000 1 CARRIAGE UNIT

QM4-1632-000 1 DRIVE UNIT

QM3-4668-000 1 PICK UP ROLLER ASS'Y

QM3-3349-000 1 CAP-BLADE UNIT

QC2-5269-000 1 FILM, TIMING SLIT DISK

QC2-4230-000 1 ABSORBER, PLATEN

QC1-6033-000 1 ABSORBER, INK

QC1-6034-000 1 ABSORBER, INK L

QC1-6088-000 1 ABSORBER, INK R

QY5-0149-000 1 ABSORBER KIT

Remarks

(19/19)