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详细解析加工工艺材料及新中英文对照

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2024年2月23日发(作者:乔穹)

铸件及产品表面处理工艺:

压铸件:Die castings

Zinc Die castings

电铸件:Electrical castings

不锈钢铸件:stainless steel castings

铸件表面处理Surface finish for the castings:

做黑:blacking

镀锌:Zinc plating

镀铬:chrome plating

镀镍:nickel plating

磨砂面处理:grit satin finish

Satin finish titanium

抛光处理:tumble bright

手工拉丝(圆形拉丝,放射线拉丝, 对角线拉丝):brushed metal surface/drawbench(circular

metal brushed texture, radius metal brushed texture, diagonal metal brushed texture)

Cell phone with brushed metal surface

哑光面处理:hand dull polished finish

镜面抛光处理:mirror polished finish

金属孔:metallic holes

氧化铬钝化处理:passivation treatment

电抛光处理:electrolytic polished

喷砂处理(玻璃砂,钢玉沙,石英砂):sandblasting(glass bead blasting, corundum-sand

blasting, quartz-sand blasting)

Satin finished surface

TPU或橡胶凹刻: TPU,rubber text intaglio

Cell phone TPU text intaglio

CD纹样:CD pattern

Cell phone navigation key used CD pattern

镀枪色:gun color plating

gun color plated

真空镀:PVD vacuum plating(PVD: Physical vapor deposition)

PVDtechnics

coating+PVD technics

紫外固化(增加表面耐磨层及使用寿命):UV curing

UV

UV coating

字符镭雕:Laser carving text

Silicone rubber keypad numbers by laser carving technics

字符丝印:Silk-screen printing

Phone text silkscreen printed

一般电镀:electroplating effects

Electroplated mobile

手机壳使用材料:ABS+PC(塑料) Zinc Alloy(锌合金),Aluminum Alloy(铝合金)

ABS+PC

Alumium Alloy

按键材料: Keypad made of PC plastic

Zinc Alloy

PC plastic

镜片屏幕材料:Lens, screen made of PMMA(亚克力),PVC plastic

PMMA material

USB软胶塞材料:USB stopper made of Rubber, TPU

Clear PVC Film

TPO material cover

电镀可用在ABS和金属材料,真空镀可用在PMMA和任何材料上,真空镀价格相对便宜:

Electroplating can be done by ABS and metal materials, PVD vaccum plating can be donw on

any other materila such as PMMA亚克力,PVD plating cheaper

不导电真空镀处理:Non conductive PVD vacuum plating

Non conductive PVD plated

注塑材料:injection molding plastic

喷漆处理:paint spraying

Paint-spraying+UV coating

模具蚀纹(手机壳花纹工艺):in-mould metal etching technique

Computer cover etching

不锈钢拉丝电镀处理:stainless steel brushed surface by chrome plating

阳极氧化处理:anodic oxidation treatment

Aluminum Anoidc oxidation treatment on surface

表面电镀:surface electroplating

电泳处理:Electrophoresis

不导电真空溅镀工艺(和电镀效果一样都是在塑料表面镀金属色,但是有镜面效果非常亮):Non

conductive vacuum metallization technics(It is similar to electroplating effects, but colors

can be mirror finish)

PVD vacuum metallization

不锈钢表面进行处理(表面本色白化处理,表面镜石光亮处,表面着色处理,光亮处理方法,喷砂处理法,机械抛光,化学抛光,电化学抛光):Stainless steel surface treatment(color bleaching

treatment, mirror finish treatment, sand blasting, mechanical polishing

finish, chemical polishing finish, electrochemical polishing finish).

Chemical polished

喇叭网,布织网:Speaker mesh,netting

双色注塑:two-color injection molding technics

底面镀膜:underside coating with thin film

钢板花纹镭雕:Steel sheet with laser engraving treatment

Laser Engraving texture

部分纹理突起:Texture bump

不锈钢冲压:Precision stainless steel stamping part.

彩镀:color plating

电池盖常用材料:battery cap made of aluminum alloy, ABS+PC

Alumium Alloy cap

表面腐蚀纹:Electrochemisty corrosion pattern finish

Lighter metal corrosion texture

表面氧化处理:Surface oxidation treatment

沙面处理:satin finish

亮面处理:glossy finish

High glossy finish car body with black paint spray+UV coating

哑光面处理:matte finish

批花纹处理:radiation pattern

功能键镀膜效果:function keys made of transparent PC with coating effect

手机壳体分件:

上壳:Front Housing

壳上装饰件:cap decorative pieces

中壳:middle cover

后壳:Rear Housing

按键:keypad

天线:Antenna

电池盖:battery cover

侧按键:side function key

导航键:navigation key

功能键:function key

喇叭孔:Mic

振动器:Vibrater

测试端口:Test port and 嗡鸣器:Buzzer

常用材料及应用

ABS:汽车(仪表板,工具舱门,车轮盖,反光镜,冰箱,大强度工具如头发烘干机,搅拌器,食品加工机,割草机,电话机壳体,打字机键盘,娱乐用车辆如高尔夫球手推车,喷气式雪橇车。

SA:电气插座/壳体,日用商品(厨房器械,冰箱设置,电视机底座,卡带盒),汽车工业(车头灯盒,反光镜,仪表盘),家庭用品(餐具,食品刀具等),化妆品包装等。

PVC:供水管道,家用管道,房屋墙板,商用机器壳体,电子产品包装,医疗器械,食品包装等。

PS:产品包装,家庭用品(餐具,托盘等),电气(透明容器,光源散热器,绝缘薄膜等)。

POM:耐高温特性,管道器件(管道阀门,泵壳体),草坪设备等。

PMMA:汽车工业(信号灯设备,仪表盘等),医药行业(储血容器等),工业应用(影碟,灯光散射器),日用消费品(饮料杯,文具等)。

PC:电气和商业设备(计算机元件,连接器等),器具(食品加工机,电冰箱抽屉等),交通运输行业(车辆的前后灯,仪表板等)。

PC/ABS:计算机和商业机器的壳体,电气设备,草坪和园艺机器,汽车零件(仪表板,内部装修以及车轮盖)。

PC/PBT:齿轮箱,汽车保险杠以及要求具有抗化学反应和耐腐蚀性,热稳定性,抗冲击性以及几何稳定性的产品。

PP:挤塑制品,纺织纤维和单丝,容器,密封其,汽车股方面,家庭用具用品,玩具及消费品市场。

ASA:汽车外侧视镜壳体,保险杆封皮/装饰,游泳池泵过滤器外壳。

PPS:电器材料,结构材料,防腐蚀材料,作为电气构件用量约占60%。

PPO:电子仪表,汽车,机械设备零件。

PA66尼龙:各种齿轮,凸轮,蜗轮,轴套,轴瓦等耐磨零件。

工艺化表面处理

镀膜效果:Film plated

橡胶材质:P+R, Rubber.

字符凹刻:markings engraved

氧化枪色:anodizing dark color

斜面镜面:bevel glossy finish

透明材质:PMMA,PC, transparent materials

Clear PC

功能键数字镭雕:character laser etching

模具纹理:in-mould etching texture

In-mold etching

透明PC:PC(clear)

注塑镜片:injected lens

切割镜片:cut lens

表面电镀:chrome plated

表面凸起纹样:Embossed pattern

Embossed texture on carbon fiber bag

电镀放射线:chrome plated thread

氧化:anodizing

按键装饰物:Keypad decorative pieces

前壳/中壳/后壳/电池盖/天线塞/:front cover/middle cover/base/battery cap/antenna cap

听筒:receiver

酸腐蚀金属:Acid erode metal

凹槽:concave

Mobile phone concave

波形起皱:corrugation/wavy texture

防滑条/防磨点:antiskid

电铸:eletroforming

局部模具纹理:local in-mould entching texture

表面拉丝处理:drawbench/brushed texture

喷油:spray

纹理:texture/pattern

配色方案:color shceme

工艺说明:Artwork specifications

六视图和细节工艺图:2D final rendering and artwork specification

细节和参考图片:details and reference

常用注塑方式:

注塑:injection molding

吹塑:blow molding

常用印刷工艺:

网印:Silkscreen printing

移印:Movable printing

热转印:Hot stamping

常用材料电镀处理:

电镀:Electroplating

真空电镀处理:Vacuum metalizing

阴极溅射法:Cathode sputtering

金属喷射法:Metal spraying

阳极溅镀法:anodize

anodize screen

装饰工艺解析:

IMD装饰工艺,常用材料(PC,PET,high-flow optical resin):In-Mould Decoration(IMD),materials(PC,PET,high-flow optical resin).

IML装饰工艺:In-Mold Labelling

IMD和IML可做高光,磨砂,部分磨砂处理,表面已经coating处理,无须再做UV:IMD,IML capable

for glossy finish, satin finish, local matte finish, coating finish, UV curing is not

necessary.

镀膜的材质选用(Film coating materials):PC,PMMA,Polyester, Formable PET

IML decoration cell phone cap

2024年2月23日发(作者:乔穹)

铸件及产品表面处理工艺:

压铸件:Die castings

Zinc Die castings

电铸件:Electrical castings

不锈钢铸件:stainless steel castings

铸件表面处理Surface finish for the castings:

做黑:blacking

镀锌:Zinc plating

镀铬:chrome plating

镀镍:nickel plating

磨砂面处理:grit satin finish

Satin finish titanium

抛光处理:tumble bright

手工拉丝(圆形拉丝,放射线拉丝, 对角线拉丝):brushed metal surface/drawbench(circular

metal brushed texture, radius metal brushed texture, diagonal metal brushed texture)

Cell phone with brushed metal surface

哑光面处理:hand dull polished finish

镜面抛光处理:mirror polished finish

金属孔:metallic holes

氧化铬钝化处理:passivation treatment

电抛光处理:electrolytic polished

喷砂处理(玻璃砂,钢玉沙,石英砂):sandblasting(glass bead blasting, corundum-sand

blasting, quartz-sand blasting)

Satin finished surface

TPU或橡胶凹刻: TPU,rubber text intaglio

Cell phone TPU text intaglio

CD纹样:CD pattern

Cell phone navigation key used CD pattern

镀枪色:gun color plating

gun color plated

真空镀:PVD vacuum plating(PVD: Physical vapor deposition)

PVDtechnics

coating+PVD technics

紫外固化(增加表面耐磨层及使用寿命):UV curing

UV

UV coating

字符镭雕:Laser carving text

Silicone rubber keypad numbers by laser carving technics

字符丝印:Silk-screen printing

Phone text silkscreen printed

一般电镀:electroplating effects

Electroplated mobile

手机壳使用材料:ABS+PC(塑料) Zinc Alloy(锌合金),Aluminum Alloy(铝合金)

ABS+PC

Alumium Alloy

按键材料: Keypad made of PC plastic

Zinc Alloy

PC plastic

镜片屏幕材料:Lens, screen made of PMMA(亚克力),PVC plastic

PMMA material

USB软胶塞材料:USB stopper made of Rubber, TPU

Clear PVC Film

TPO material cover

电镀可用在ABS和金属材料,真空镀可用在PMMA和任何材料上,真空镀价格相对便宜:

Electroplating can be done by ABS and metal materials, PVD vaccum plating can be donw on

any other materila such as PMMA亚克力,PVD plating cheaper

不导电真空镀处理:Non conductive PVD vacuum plating

Non conductive PVD plated

注塑材料:injection molding plastic

喷漆处理:paint spraying

Paint-spraying+UV coating

模具蚀纹(手机壳花纹工艺):in-mould metal etching technique

Computer cover etching

不锈钢拉丝电镀处理:stainless steel brushed surface by chrome plating

阳极氧化处理:anodic oxidation treatment

Aluminum Anoidc oxidation treatment on surface

表面电镀:surface electroplating

电泳处理:Electrophoresis

不导电真空溅镀工艺(和电镀效果一样都是在塑料表面镀金属色,但是有镜面效果非常亮):Non

conductive vacuum metallization technics(It is similar to electroplating effects, but colors

can be mirror finish)

PVD vacuum metallization

不锈钢表面进行处理(表面本色白化处理,表面镜石光亮处,表面着色处理,光亮处理方法,喷砂处理法,机械抛光,化学抛光,电化学抛光):Stainless steel surface treatment(color bleaching

treatment, mirror finish treatment, sand blasting, mechanical polishing

finish, chemical polishing finish, electrochemical polishing finish).

Chemical polished

喇叭网,布织网:Speaker mesh,netting

双色注塑:two-color injection molding technics

底面镀膜:underside coating with thin film

钢板花纹镭雕:Steel sheet with laser engraving treatment

Laser Engraving texture

部分纹理突起:Texture bump

不锈钢冲压:Precision stainless steel stamping part.

彩镀:color plating

电池盖常用材料:battery cap made of aluminum alloy, ABS+PC

Alumium Alloy cap

表面腐蚀纹:Electrochemisty corrosion pattern finish

Lighter metal corrosion texture

表面氧化处理:Surface oxidation treatment

沙面处理:satin finish

亮面处理:glossy finish

High glossy finish car body with black paint spray+UV coating

哑光面处理:matte finish

批花纹处理:radiation pattern

功能键镀膜效果:function keys made of transparent PC with coating effect

手机壳体分件:

上壳:Front Housing

壳上装饰件:cap decorative pieces

中壳:middle cover

后壳:Rear Housing

按键:keypad

天线:Antenna

电池盖:battery cover

侧按键:side function key

导航键:navigation key

功能键:function key

喇叭孔:Mic

振动器:Vibrater

测试端口:Test port and 嗡鸣器:Buzzer

常用材料及应用

ABS:汽车(仪表板,工具舱门,车轮盖,反光镜,冰箱,大强度工具如头发烘干机,搅拌器,食品加工机,割草机,电话机壳体,打字机键盘,娱乐用车辆如高尔夫球手推车,喷气式雪橇车。

SA:电气插座/壳体,日用商品(厨房器械,冰箱设置,电视机底座,卡带盒),汽车工业(车头灯盒,反光镜,仪表盘),家庭用品(餐具,食品刀具等),化妆品包装等。

PVC:供水管道,家用管道,房屋墙板,商用机器壳体,电子产品包装,医疗器械,食品包装等。

PS:产品包装,家庭用品(餐具,托盘等),电气(透明容器,光源散热器,绝缘薄膜等)。

POM:耐高温特性,管道器件(管道阀门,泵壳体),草坪设备等。

PMMA:汽车工业(信号灯设备,仪表盘等),医药行业(储血容器等),工业应用(影碟,灯光散射器),日用消费品(饮料杯,文具等)。

PC:电气和商业设备(计算机元件,连接器等),器具(食品加工机,电冰箱抽屉等),交通运输行业(车辆的前后灯,仪表板等)。

PC/ABS:计算机和商业机器的壳体,电气设备,草坪和园艺机器,汽车零件(仪表板,内部装修以及车轮盖)。

PC/PBT:齿轮箱,汽车保险杠以及要求具有抗化学反应和耐腐蚀性,热稳定性,抗冲击性以及几何稳定性的产品。

PP:挤塑制品,纺织纤维和单丝,容器,密封其,汽车股方面,家庭用具用品,玩具及消费品市场。

ASA:汽车外侧视镜壳体,保险杆封皮/装饰,游泳池泵过滤器外壳。

PPS:电器材料,结构材料,防腐蚀材料,作为电气构件用量约占60%。

PPO:电子仪表,汽车,机械设备零件。

PA66尼龙:各种齿轮,凸轮,蜗轮,轴套,轴瓦等耐磨零件。

工艺化表面处理

镀膜效果:Film plated

橡胶材质:P+R, Rubber.

字符凹刻:markings engraved

氧化枪色:anodizing dark color

斜面镜面:bevel glossy finish

透明材质:PMMA,PC, transparent materials

Clear PC

功能键数字镭雕:character laser etching

模具纹理:in-mould etching texture

In-mold etching

透明PC:PC(clear)

注塑镜片:injected lens

切割镜片:cut lens

表面电镀:chrome plated

表面凸起纹样:Embossed pattern

Embossed texture on carbon fiber bag

电镀放射线:chrome plated thread

氧化:anodizing

按键装饰物:Keypad decorative pieces

前壳/中壳/后壳/电池盖/天线塞/:front cover/middle cover/base/battery cap/antenna cap

听筒:receiver

酸腐蚀金属:Acid erode metal

凹槽:concave

Mobile phone concave

波形起皱:corrugation/wavy texture

防滑条/防磨点:antiskid

电铸:eletroforming

局部模具纹理:local in-mould entching texture

表面拉丝处理:drawbench/brushed texture

喷油:spray

纹理:texture/pattern

配色方案:color shceme

工艺说明:Artwork specifications

六视图和细节工艺图:2D final rendering and artwork specification

细节和参考图片:details and reference

常用注塑方式:

注塑:injection molding

吹塑:blow molding

常用印刷工艺:

网印:Silkscreen printing

移印:Movable printing

热转印:Hot stamping

常用材料电镀处理:

电镀:Electroplating

真空电镀处理:Vacuum metalizing

阴极溅射法:Cathode sputtering

金属喷射法:Metal spraying

阳极溅镀法:anodize

anodize screen

装饰工艺解析:

IMD装饰工艺,常用材料(PC,PET,high-flow optical resin):In-Mould Decoration(IMD),materials(PC,PET,high-flow optical resin).

IML装饰工艺:In-Mold Labelling

IMD和IML可做高光,磨砂,部分磨砂处理,表面已经coating处理,无须再做UV:IMD,IML capable

for glossy finish, satin finish, local matte finish, coating finish, UV curing is not

necessary.

镀膜的材质选用(Film coating materials):PC,PMMA,Polyester, Formable PET

IML decoration cell phone cap

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