巴尔查斯涂层介绍_图文-USB迷|专注于互联网分享

2024年4月3日发(作者：秋碧春)

Re-coating offers even greater savings

If resharpened tools are re-coated, they achieve the same

performance as new coated tools and a longer total service

life. Re-coating becomes a must if the service lives and

cutting parameters prescribed for production lines are to be

maintained.

Partners for regrinding

Regrinding and recoating must occur rapidly and efficiently.

Oerlikon Balzers cooperates closely with reputable tool

grinding specialists.

Efficient logistics

In most areas, Oerlikon Balzers offers a convenient pick-up

service. Special transport containers eliminate the need to

individually package the tools. Also, the order data can be

Productivity gains

Coated cutting tools can be used with substantially higher

cutting speeds and feeds than uncoated tools. This reduces

machining times and thus costs per piece. Longer tool life

means fewer tool replacements and thus reduced setup

costs.

HSC and dry machining

High-speed cutting and dry machining generate

considerable heat. Thanks to the thermal stability, hot

hardness and oxidation resistance of the coating, the

heat is dissipated via the chip.

Hard machining

Hard and wear-resistant coatings make it possible to

machine hardened steels up to 70 HRC. Tools with

defined cutting edges allow the finishing of hard work-

BALINIT

reduces costs in cutting applications

pieces, thus eliminating the need for itted digitally.

Difficult to cut materials

Titanium and nickel alloys as well as high-alloy steels are

difficult to cut. Coatings with a low coefficient of friction

and a low tendency of adhesion to the workpiece material

make it easier to machine such materials.

/balzers/deTel +49 67 21 7 93-0D-55411 BingenAm Ockenheimer Graben 41Germany GmbHOerlikon Balzers Coating /balzers/czTel +420 561 201 500Czech Republic586 02 Jihlava

erveny

organiza

íž 250

ní složka

Oerlikon Balzers Coating Austria GmbHČ

eská Republika

/balzers/cnTel +86 512 676 20369Jiangsu Province, ChinaSuzhou, 215024Suzhou Industry ParkNo.9 Chang Yang Street(Suzhou) Co., LtdOerlikon Balzers Coating /balzers/usTel +1 905 631 7094Burlington, Ontario L7N 3W93250 Harvester RoadOerlikon Balzers Coating USA /balzers/brTel +55 11 2152 046413213-084Parque Industrial – Jundiai-SPRua Balzers, 250Metálicos LtdaOerlikon Balzers Revestimentos /balzers/beTel +32 11 69 30 40B-3800 Sint-TruidenSchurhovenveld 4 050Oerlikon Balzers Coating Benelux /balzers/arTel +54 351 464-8999Córdoba 5014Av. Pablo Richieri, 4240Metálicos Ltda Oerlikon Balzers Revestimentos /balzersTel +41 81 784 7500LiechtensteinLI-9496 BalzersIramali 18Oerlikon Balzers HeadquartersOC Oerlikon Balzers AGHeadquarters

/balzers/huTel +36 22 506-631H-8000 SzékesfehérvárBabér U. 6 (Alpa Ipari Zóna)Magyarországi FióktelepeOerlikon Balzers Coating Austria GmbHMagyarország

/balzers/chTel +423 388 5701LI-9496 BalzersIramali 18BeschichtungszentrumOC Oerlikon Balzers /balzers/krTel +82 31 680 9900Pyongtaek City 451-833Gyeonggi-do833-2 Hansan-ri Chongbuk-myeonEyon-Hansan Industrial Park (5B-3, 4, 5)Oerlikon Balzers Coating Korea Co., /balzers/itTel +39 039 28 9901I-20047 Brugherio (MI)Via Volturno, 37Oerlikon Balzers Coating Italy /balzersTel +62 21 8911 7848Cikarang Selatan, Bekasi 17550Lippo Cikarang, CibatuKawasan Delta Silicon 2 Blok F5 No. 10APT Oerlikon Balzers Artoda /balzers/inTel +91 20 3061 6000Pune 411 026M.I.D.C. BhosariEL-22, J Block Oerlikon Balzers Coating India /balzers/frTel +33 1 6412 49 00F-77462 Lagny-sur-Marne CedexSaint Thibault des VignesParc d´Activités de l´Esplanade4 rue Louis de BroglieOerlikon Balzers Coating France /balzers/esTel +34 9 43766208E-20577 AntzuolaAntigua, 2Oerlikon Balzers-Elay Coating ña

/balzers/roTel +40 372 706 819RO-110195 PidestiJud Arges - RomaniaCom. Maracinenisat Argeselu, nr. 537 bis - Hala 5Platforma „Europa 2“ Austria - Maracineni Branch OfficeAustria GmbH KapfenbergS.C. Oerlikon Balzers Coating /balzers/ptTel +351 262 544 663PT-2460-392 AlcobaçaLote 17Zona Industrial do Casal da Areia,sucursal em PortugalOerlikon Balzers-Elay Coating /balzers/plTel +48 76 746 48 00PL-59-101 Polkowiceul. Fabryczna 4Poland Sp. z on Balzers Coating /balzers/atTel +43 38 62 34144A-8605 KapfenbergBurgstallweg 27Oerlikon Balzers Coating Austria GmbHÖ/balzers/seTel +46 8 681 4140SE-117 43 StockholmÅrstaängsvägen 31 D-EOerlikon Balzers Sandvik Coating ABNordic /balzers/jpTel +81 463 54-2220Kanagawa-Pref., Japan 254-00147-2-2 Shinomiya, Hiratsuka-City,Oerlikon Nihon Balzers Coating Co., /balzers/mxTel +52 442 209 68 00Querétaro, Qro.C.P. 76150Colonia Industrial La MontañaAcceso III No. 304 y 306S.A. de on Balzers Coating México, México

//balzers/usTel +1 847 844-1753United StatesElgin, IL 60124Suite 1142511 Technology DriveOerlikon Balzers Coating USA, /balzers/ukTel +44 19 08 37 72 77Great BritainMilton Keynes, MK7 8ATBradbourne Drive, Tilbrook,Oerlikon Balzers Coating UK /balzers/trTel +90 224 411 00 7716140 Nilüfer Bursa / TurkeyNosab 120. Sokak No. 7Kaplama Sanayi ve Ticaret Ltd. StiOerlikon Balzers Türkiyewww. /balzersTel +66 38 468 810/-813ThailandA. Muang Chonburi 20000700/38 Moo 6, T. NongmaidaengAmata Nakorn Industrial Estate(Thailand) Co., on Balzers /balzers/sgTel +65 62 68 62 27Singapore 62883821 Kian Teck DriveSingapore Pte. on Balzers Coating /balzers/chTel +41 323 65 74 74CH-2555 BrüggErlenstrasse 39Oerlikon Balzers Coating SA, BrüggSchweiz//balzersTel +7 495 702 97 29Lesnaya st, Region, Elektrostal Russian Federation, 144011Oerlikon Balzers RUS

HQ016EN (1011)

Products and servicesCutting:

We are at your service. World-wide.

Properties of BALINIT

coatings

BALINIT

ALCRONA

PRO

AICrN-based

BALINIT

ALDURA

AICrN-based

BALINIT

ALNOVA

AlCrN-based

BALINIT

FUTURA

NANO

TiAIN

BALINIT

AlTiN

BALINIT

HARDLUBE

TiAlN+

WC/C

3000

BALINIT

TRITON

DLC

(a–C:H)

2500

BALINIT

DIAMOND

CLASSIC/PLUS

crystalline/

nanocrystalline

Diamond

10000

BALINIT

HELICA

AlCrN-basedCoating materialTiNTiCN

Microhardness (HV 0.05)*

Coefficient of friction

against steel (dry)*

Coating thickness (μm)

Residual compressive

stress (GPa)

Maximum service

temperature (°C)

Coating temperature

(°C)

Coating colour

23003000

0.4

anwendungs-

bezogen

-2.5

0.350.35 - 0.400.30.40.30 – 0.350.40.15 – 0.20

anwendungs-

bezogen

-2.0

0.1 – 0.2

anwendungs-

bezogen

–

anwendungs-

bezogen

–

0.25

anwendungs-

bezogen

-3.0

anwendungs-anwendungs-anwendungs-

As appropriate to application

bezogenbezogenbezogen

-3.0-3.0-3.0-4.0-2.0-3.0 / -3.5

6001100> 11900800

3506001100

< 500 < 500< 600< 500 < 500 < 500 < 600 < 500 < 260800 – 850 < 500

gold-yellow bright greyblue-grey bright greyblue-grey

Multilayer,

graded

violet-grey

Nano-

structured

blue-greydark greyblackgreycopper

Coating structureMonolayerMonolayerMultilayerMultilayerMonolayer

Very high

hot hardness,

very high

oxidation

resistance

Multilayer

Hardness and

temperature

resistance

(TiAIN)

combined with

sliding and

lubrication pro-

perties (WC/C)

MonolayerMonolayer

Extreme

hardness,

chemical

stability

Multilayer

Versatile

standard

coating

Very high

oxidation resi-

stance and hot

hardness

High wear

and oxidation

resistance as

well as thermal

insulation effect

High wear and High hardness,

High hot

hardness,

oxidation resi-good tough-

high oxidation

stance as well ness

resistance

as outstanding

hot hardness

Very good

anti-adhesion

properties,

low coeffici-

ent of friction,

good wear

resistance

High oxidation

resistance and

hot hardness

* depends on application and test conditions 1) Relative to TiAlN

Cutting

Application recommendations for BALINIT

coatings

Material

Turning

Inserts

CC CBN

CS/FN

Milling

A = BALINIT A

AD = BALINIT

ALDURA

AN = BALINIT

ALNOVA

AP = BALINIT

ALCRONA PRO

B = BALINIT

CS = BALINIT

FUTURA CS

DIA = BALINIT

DIAMOND

FN = BALINIT

FUTURA NANO

FT BALINIT

FUTURA TOP

HE = BALINIT

HELICA

HL = BALINIT

HARDLUBE

T = BALINIT

TRITON

XC = BALINIT

Lubricated machining

Minimal-quantity lubrication (MQL)

These recommendations are of a general

nature. Precise values depend on the

substrate, geometry, surface finish, and

machining parameters.

Drilling/reaming

Thread tapping

Hobbing

Shank tools

HSS CC

AN/AP

Inserts

CS/AP

XC/AP

HSS

FT/HE

HSS

A/B

A/B/HL

B/HL

A/B

A/B/HL

B/HL

B/XC

HSS

Unalloyed steel

Steel < 1000 N/mm

Steel > 1000 N/mm

Steel 45 - 52 HRC

Steel 52 - 70 HRC AD/XC AD/XC AD

Stainless steel

Cast iron (GG, GGG)

Al cast alloys (Si > 6 %)

Al wrought alloys (Si < 6 %)

Nickel alloys

Titanium, titanium alloys

Brass

Copper

Graphite

Bronze

Carbon-fibre composites CFRP

CS/FN

XC/AD

DIA/T

DIA

AN/AP

AP/T

AN/AP

T/AP

AN/XC

AN/AP

AP/T

AN/XC

AN/AP

T/AP

DIA

AN/XC

CS/AP

XC/AP

DIA/T

DIA

FT/HE

FT/HE/T

HE/T

FT/HE/T

FT/HE

FT/HE/T

HE/T

FT/XC

FT/HE/T

T/DIA

DIA

FT/HE

DIA

FT/HL

FN/HL

B/T

B/FN

B/HL/T

FT/HL

FN/HL

B/T

A/T

B/FN

B/HL/T

A/T

DIA

B/HL/T

DIA

CC = Cemented carbide HSS = High-speed steel CBN = Cubic boron nitride

Wear and success factors

Forms of tool wear

Form of wear

Flank wear

Wear mechanisms

Abrasion

Protection by coating

Hardness and

high wear resistance

Success factors for coating

Coatable materials

Metallic materials such as high-speed steels, hot- and cold-working steels, stainless steels,

heat-treatable steels, carbides and cermets can be coated.

Heat treatment of tools

The temperature in the final heat-treatment step (most commonly the tempering temperature

in the case of steels) must be higher than the coating temperature.

Surface conditions of tools

Surfaces must be in the bright condition. Tools must not be chrome-plated, burnished,

steam-tempered or bath-nitrided. Ground surfaces must not display grinding cracks, oxide films

or rehardening burns. Cutting edges must not have burrs. Polished surfaces must be free of

polishing residues. Surfaces must be free of rust, chips, wax, adhesive tape, and paint. Tools

must be demagnetised.

Brazed tools

Brazed tools can be coated provided the filler metal has a melting point higher than 600°C

and contains no cadmium.

Packaging for shipment

Tools are to be packaged in such a way that they will not be damaged by other objects or each

other. The packaging has to be suitable for return shipment. On request, shipment can occur

in coating fixtures. The use of transport grids for shank tools facilitates safe and cost-effective

handling without the need for expensive individual packaging.

Rust protection

Tools should be coated lightly with water-displacing oil in order to safeguard them against

rusting.

Crater wear

Diffusion and abrasionHardness, hot hardness,

and oxidation resistance,

low affinity to workpiece

materials

Crest crack formation

Thermal shocks due to

temperature change

Thermal resistance,

protection against thermal

overload

Build-up edges

Adhesion, welding-on of

“sticky” substrates

Oxidation resistance,

good sliding properties,

chemical stability, low affinity

to workpiece materials

2024年4月3日发(作者：秋碧春)

Re-coating offers even greater savings

If resharpened tools are re-coated, they achieve the same

performance as new coated tools and a longer total service

life. Re-coating becomes a must if the service lives and

cutting parameters prescribed for production lines are to be

maintained.

Partners for regrinding

Regrinding and recoating must occur rapidly and efficiently.

Oerlikon Balzers cooperates closely with reputable tool

grinding specialists.

Efficient logistics

In most areas, Oerlikon Balzers offers a convenient pick-up

service. Special transport containers eliminate the need to

individually package the tools. Also, the order data can be

Productivity gains

Coated cutting tools can be used with substantially higher

cutting speeds and feeds than uncoated tools. This reduces

machining times and thus costs per piece. Longer tool life

means fewer tool replacements and thus reduced setup

costs.

HSC and dry machining

High-speed cutting and dry machining generate

considerable heat. Thanks to the thermal stability, hot

hardness and oxidation resistance of the coating, the

heat is dissipated via the chip.

Hard machining

Hard and wear-resistant coatings make it possible to

machine hardened steels up to 70 HRC. Tools with

defined cutting edges allow the finishing of hard work-

BALINIT

reduces costs in cutting applications

pieces, thus eliminating the need for itted digitally.

Difficult to cut materials

Titanium and nickel alloys as well as high-alloy steels are

difficult to cut. Coatings with a low coefficient of friction

and a low tendency of adhesion to the workpiece material

make it easier to machine such materials.

/balzers/deTel +49 67 21 7 93-0D-55411 BingenAm Ockenheimer Graben 41Germany GmbHOerlikon Balzers Coating /balzers/czTel +420 561 201 500Czech Republic586 02 Jihlava

erveny

organiza

íž 250

ní složka

Oerlikon Balzers Coating Austria GmbHČ

eská Republika

/balzers/huTel +36 22 506-631H-8000 SzékesfehérvárBabér U. 6 (Alpa Ipari Zóna)Magyarországi FióktelepeOerlikon Balzers Coating Austria GmbHMagyarország

HQ016EN (1011)

Products and servicesCutting:

We are at your service. World-wide.

Properties of BALINIT

coatings

BALINIT

ALCRONA

PRO

AICrN-based

BALINIT

ALDURA

AICrN-based

BALINIT

ALNOVA

AlCrN-based

BALINIT

FUTURA

NANO

TiAIN

BALINIT

AlTiN

BALINIT

HARDLUBE

TiAlN+

WC/C

3000

BALINIT

TRITON

DLC

(a–C:H)

2500

BALINIT

DIAMOND

CLASSIC/PLUS

crystalline/

nanocrystalline

Diamond

10000

BALINIT

HELICA

AlCrN-basedCoating materialTiNTiCN

Microhardness (HV 0.05)*

Coefficient of friction

against steel (dry)*

Coating thickness (μm)

Residual compressive

stress (GPa)

Maximum service

temperature (°C)

Coating temperature

(°C)

Coating colour

23003000

0.4

anwendungs-

bezogen

-2.5

0.350.35 - 0.400.30.40.30 – 0.350.40.15 – 0.20

anwendungs-

bezogen

-2.0

0.1 – 0.2

anwendungs-

bezogen

–

anwendungs-

bezogen

–

0.25

anwendungs-

bezogen

-3.0

anwendungs-anwendungs-anwendungs-

As appropriate to application

bezogenbezogenbezogen

-3.0-3.0-3.0-4.0-2.0-3.0 / -3.5

6001100> 11900800

3506001100

< 500 < 500< 600< 500 < 500 < 500 < 600 < 500 < 260800 – 850 < 500

gold-yellow bright greyblue-grey bright greyblue-grey

Multilayer,

graded

violet-grey

Nano-

structured

blue-greydark greyblackgreycopper

Coating structureMonolayerMonolayerMultilayerMultilayerMonolayer

Very high

hot hardness,

very high

oxidation

resistance

Multilayer

Hardness and

temperature

resistance

(TiAIN)

combined with

sliding and

lubrication pro-

perties (WC/C)

MonolayerMonolayer

Extreme

hardness,

chemical

stability

Multilayer

Versatile

standard

coating

Very high

oxidation resi-

stance and hot

hardness

High wear

and oxidation

resistance as

well as thermal

insulation effect

High wear and High hardness,

High hot

hardness,

oxidation resi-good tough-

high oxidation

stance as well ness

resistance

as outstanding

hot hardness

Very good

anti-adhesion

properties,

low coeffici-

ent of friction,

good wear

resistance

High oxidation

resistance and

hot hardness

* depends on application and test conditions 1) Relative to TiAlN

Cutting

Application recommendations for BALINIT

coatings

Material

Turning

Inserts

CC CBN

CS/FN

Milling

A = BALINIT A

AD = BALINIT

ALDURA

AN = BALINIT

ALNOVA

AP = BALINIT

ALCRONA PRO

B = BALINIT

CS = BALINIT

FUTURA CS

DIA = BALINIT

DIAMOND

FN = BALINIT

FUTURA NANO

FT BALINIT

FUTURA TOP

HE = BALINIT

HELICA

HL = BALINIT

HARDLUBE

T = BALINIT

TRITON

XC = BALINIT

Lubricated machining

Minimal-quantity lubrication (MQL)

These recommendations are of a general

nature. Precise values depend on the

substrate, geometry, surface finish, and

machining parameters.

Drilling/reaming

Thread tapping

Hobbing

Shank tools

HSS CC

AN/AP

Inserts

CS/AP

XC/AP

HSS

FT/HE

HSS

A/B

A/B/HL

B/HL

A/B

A/B/HL

B/HL

B/XC

HSS

Unalloyed steel

Steel < 1000 N/mm

Steel > 1000 N/mm

Steel 45 - 52 HRC

Steel 52 - 70 HRC AD/XC AD/XC AD

Stainless steel

Cast iron (GG, GGG)

Al cast alloys (Si > 6 %)

Al wrought alloys (Si < 6 %)

Nickel alloys

Titanium, titanium alloys

Brass

Copper

Graphite

Bronze

Carbon-fibre composites CFRP

CS/FN

XC/AD

DIA/T

DIA

AN/AP

AP/T

AN/AP

T/AP

AN/XC

AN/AP

AP/T

AN/XC

AN/AP

T/AP

DIA

AN/XC

CS/AP

XC/AP

DIA/T

DIA

FT/HE

FT/HE/T

HE/T

FT/HE/T

FT/HE

FT/HE/T

HE/T

FT/XC

FT/HE/T

T/DIA

DIA

FT/HE

DIA

FT/HL

FN/HL

B/T

B/FN

B/HL/T

FT/HL

FN/HL

B/T

A/T

B/FN

B/HL/T

A/T

DIA

B/HL/T

DIA

CC = Cemented carbide HSS = High-speed steel CBN = Cubic boron nitride

Wear and success factors

Forms of tool wear

Form of wear

Flank wear

Wear mechanisms

Abrasion

Protection by coating

Hardness and

high wear resistance

Success factors for coating

Coatable materials

Metallic materials such as high-speed steels, hot- and cold-working steels, stainless steels,

heat-treatable steels, carbides and cermets can be coated.

Heat treatment of tools

The temperature in the final heat-treatment step (most commonly the tempering temperature

in the case of steels) must be higher than the coating temperature.

Surface conditions of tools

Surfaces must be in the bright condition. Tools must not be chrome-plated, burnished,

steam-tempered or bath-nitrided. Ground surfaces must not display grinding cracks, oxide films

or rehardening burns. Cutting edges must not have burrs. Polished surfaces must be free of

polishing residues. Surfaces must be free of rust, chips, wax, adhesive tape, and paint. Tools

must be demagnetised.

Brazed tools

Brazed tools can be coated provided the filler metal has a melting point higher than 600°C

and contains no cadmium.

Packaging for shipment

Tools are to be packaged in such a way that they will not be damaged by other objects or each

other. The packaging has to be suitable for return shipment. On request, shipment can occur

in coating fixtures. The use of transport grids for shank tools facilitates safe and cost-effective

handling without the need for expensive individual packaging.

Rust protection

Tools should be coated lightly with water-displacing oil in order to safeguard them against

rusting.

Crater wear

Diffusion and abrasionHardness, hot hardness,

and oxidation resistance,

low affinity to workpiece

materials

Crest crack formation

Thermal shocks due to

temperature change

Thermal resistance,

protection against thermal

overload

Build-up edges

Adhesion, welding-on of

“sticky” substrates

Oxidation resistance,

good sliding properties,

chemical stability, low affinity

to workpiece materials

USB迷 | 专注于互联网分享

巴尔查斯涂层介绍_图文

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