2024年3月10日发(作者：曾痴海)
SANDVIK CH840i CONNECTED
CONE CRUSHER
TECHNICAL SPECIFICATION
Sandvik CH840i is a technologically advanced, high
capacity mid-range cone crusher for secondary and
tertiary crushing, designed for crushing applications
in mines or large sized quarries.
Each crusher has a hydraulically supported main
shaft which is supported at both ends. With a robust
design, adjustable eccentric throw, a constant intake
opening, high performance can be achieved by
proper selection of a Sandvik OEM crushing chamber.
The CH840i brings you a revolution in intelligent
crushing. Connected via the My Sandvik portal,
it offer 24/7 access to data generated by your
connected Sandvik crusher fleet. Now you can make
decisions based on facts, and clearly see areas
where you can improve uptime and productivity. My
Sandvik also gives you access to manuals and an
e-commerce platform for easily and efficiently buying
and reordering wear and spare parts. It lets you track
and trace parts online to make maintenance planning
simpler.
The CH840i comes with the new generation
Automation and Connectivity System (ACS) as
standard. The system continuously monitors and
optimizes crusher performance and controls the
complete lubrication system, increasing uptime
and reliability. It can automatically adjust crusher
settings to compensate for crushing chamber wear,
ensuring consistent product size. Hydroset™ and the
advanced dump valve automatically provide overload
protection to let tramp iron or other uncrushable
material pass through.
Bolted rather than welded top and bottom shell liners
reduce maintenance time and are much safer. It’s
90% faster to change liners compared to welding.
The improved over-pressure system with dedicated
air channel inlets keeps dust out to increase reliability.
The standard off-line filter unit keeps lubrication oil
cleaner with 24/7 fine filtration, reducing wear on your
internal crusher components and extending oil life by
up to 5 times.
KEY FEATURES
New generation world-class Automatically adapts the
Automation & Connectivity crusher to varying feed condi-
System (ACS)tions ensuring maximum 24/7
performance
Hydroset™ systemProvides safety and setting
adjustment functions
Mainframe is built as a For optimal strength and
unibody without moving less components requiring
partsmaintenance
Top serviceabilityLifting from above minimizes
risks, and allows for quicker and
safer maintenance
Adjustable eccentric throwTo exactly balance capacity to
the process thus harmonizing
the crushing stages
Constant liner profileMaintains the feed opening and
performance during the entire
service life of the liners
Wide range of crushing Choose from extra coarse
chambers suited for all crushing chambers with the
types of applicationslargest intake to extremely fine
crushing chambers
Mechanical dump valve Reduces pressure peaks
for tramp iron protectionand mechanical stress on
the crusher, greatly improving
reliability
Full lubrication monitoring Real-time monitoring of the
and controlcrusher lubrication system for
increased uptime and reliability
GENERAL INFORMATION
GENERAL DESIGN CRITERIA
Crusher typeCone crusher, hydraulically adjusted
ApplicationMinerals processing
Crushing stageSecondary, tertiary, quaternary
Max. feed size250 mm
CSS range10-48 mm
Nominal capacity*103-427 mtph
Ambient temperature-20°C to +40°C
(Contact Sandvik if outside range)
Altitude of site≤ 2,000 m
(Contact Sandvik if outside range)
* Capacity and possible CSS is dependent on the crushing
chamber, the eccentric throw, the crusher’s setting and the
feed material’s bulk density, crushability, size analysis, moisture
content, etc.
GENERAL CRUSHER DATA
Weight20,278 kg
Main frameTwo-part unibody structure without
moving parts.
Cast steel.
Top shellTwo-arm design
Bottom shell
Five-arm design
Two inspection hatches
Feed hopperRubber / steel lined steel hopper
Two inspection doors
Feed level sensorVegapuls 67
Main shaftSupported at both ends
Top spider bearing and
eccentric bearing
Eccentric bushings • 28, 32, 36
(Throws – mm)• 36, 40, 44
• 44, 48, 52
Eccentric speed327 rpm (50 Hz, SPC-belt)
332 rpm (60 Hz, SPC-belt)
331 rpm (60 Hz, 8V-belt)
Max. motor power330 kW
DriveV-Belt or Direct
Safety couplingOmega (for Direct drive option)
Pinion shaft speed1,470 rpm (50 Hz, SPC-belt)
1,494 rpm (60 Hz, SPC-belt)
1,491 rpm (60 Hz 8V-belt)
SubframeWith rubber dampers
Maintenance tool boxExtractor for eccentric bushing
Extractor for bottom shell bushing
Extractor for step bearing
Additional lifting and maintenance
tools included
2
SANDVIK CH840i
CRUSHING CHAMBERS
Mantle alternativesA, B, FlexiFeed B
Concave alternativesEC, C, MC, M, F
Alloys for mantles M1, M2, M7, M9
and concaves
Mantle and concave Plastic free, metallic contact
backing material
Lifting tools for mantles Available as option
and concaves
CRUSHER DRIVE SYSTEM
MOTOR CHARACTERISTICS
ManufacturerWEG
ModelW22/HGF
TypeThree-phase, squirrel cage
Weight1,850–2,650 Kg
Rated power330 kW
Frequency50/60 Hz
Poles4
Vibration resistanceMotor is supplied with special
winding that is reinforced in order
to support the vibration levels
Insulation classF
Protection classIP55
CRUSHER DUST EXCLUSION
SYSTEM CHARACTERISTICS
TypeDust seal air pressure
Air inputBlower
Air qualityFiltered
Air flow<70 m³/h
Air pressure<10 kPa
Weight (blower, hoses)25 kg
Motor power0.75 kW
Motor speed2,800 rpm (50Hz)
3,350 rpm (60Hz)
Phases3
Insulation classF
Protection classIP55
CRUSHER TRAMP IRON PROTECTION
MECHANICAL DUMP VALVE
System descriptionMechanical spring loaded
hydraulic valve
CRUSHER WEAR PROTECTION
UPPER FEED HOPPER
No. of rubber liners16
Max. weight8 kg
MaterialSandvik WT6000 rubber
Fastening methodBolted
CONE LINER
No. of rubber liners20
Max. weight9-10 kg / 4-5 kg
MaterialManganese steel or Sandvik
WT6000 rubber (option)
Fastening methodBolted
TOP SHELL SPIDER CAP
Max. weight198 kg
MaterialCarbon steel
Fastening methodBolted seal with O-ring
TOP SHELL ARM SHIELDS
No. of shields2
Max. weight84 kg
MaterialManganese steel
Fastening methodBolted
BOTTOM SHELL BODY LINERS
No. of liners10
Max. weight16-24 kg / 5-7 kg
MaterialWear-resistant hardened
steel or Sandvik WT6000
rubber (option)
Fastening methodBolted
BOTTOM SHELL ARM LINERS
No. of liners5
Max. weight80–83 kg
MaterialManganese steel
Fastening methodBolted (welding*)
*No main frame welding
SANDVIK CH840i
3
AUTOMATION & CONNECTIVITY SYSTEM (ACS)
SETTING REGULATION
MONITORING FUNCTIONS
(AVAILABLE WITH METRIC AND IMPERIAL UNITS)
Energy consumption
Hydroset hydraulic pressure
Main shaft position
Calculated CSS (based on main shaft position)
Lubrication oil temperature
Temperature close to the spider bearing
Liner wear
Historical data log
Automatic liner wear compensation
(Only available for CH-models)
REGULATION FUNCTIONS (CRUSHING MODES)
CSS (Auto CSS)Keep CSS constant
Peak Pressure (Auto Load)Keep load constant
Multi-CSS (Multi – CSS)Alternate between two
CSS settings
10 customized programs can be stored
SAFETY FUNCTIONS
Protects the crusher from overload by automatically regulating
the crusher based on preset operational limits and the real-time
input from the crusher
Alarm severity levels: Direct Stop, Sequential Stop, Feeder stop,
Notices and Events
Signal permitting operation of the crusher drive motor
Alarm log
OTHER FUNCTIONS & CABINET DIMENSIONS
Push button box for manual setting of CSS
Setting regulation cabinet 1200x600x250 mm
(LxHxD)
Connection box crusher 600x350x155 mm
(LxHxD)
Network repeater box300x300x210 mm
(LxHxD)
(Recommended for
distances over 100m)
OPERATOR’S PANEL
Dimensions (LxHxD)316X251X72.5 mm
Weight3.5 kg
Operational temperature-25°C to +70°C
Protection classIP65
Power supply10–30 VDC
4SANDVIK CH840i
ELECTRICAL HARDWARE
Setting regulation control
Power measurement unit
Customer interface gateway
Connection box crusher
Cable kit
LUBRICATION CONTROL (ACS)
MONITORING FUNCTIONS
Main/secondary lubrication Oil temperature
circuit dataOil flow
Oil pressure
Oil tank temperature
Oil level
Differential pressure
across filter
Pinion shaft lubrication Oil pressure
circuit dataDifferential pressure
across filter
Over-pressure air system
Filter monitoring functions
Offline filter status
OPERATIONAL FUNCTIONS
Oil heaters
Main lubrication oil pump
Pinion lubrication oil pump
Over-pressure fan
Air/oil coolers
Offline filter functions
ELECTRICAL HARDWARE
Lubrication control
Connection modules tank
Cable kit
CABINET DIMENSIONS
Lubrication control cabinet 1200x800x250 mm
(LxHxD)
SOFTWARE PACKAGE (OPTIONAL)
Communication gateway ControlNet
interfaceDeviceNet
Ethernet/IP
Modbus TCP
Profibus
Profinet
WINiSimultaneously control up to
9 different crushers with ACS
from a PC via Ethernet network
Operating system compatibility:Control the ACS remotely
Windows 10, Windows 8, using the same graphical user
Windows 7, Windows Vista, interface
Windows XP, Windows 2000
ACS ReporterExport data from the
Automation & Connectivity
System to a PC for analysis
and storage
TANK UNIT
GENERAL DATA
Oil tank reservoir capacitySupplies oil to the main lubrica-
tion system, Pinion lubrication
systems and to the Hydroset
system.
No. of doors3
No. of inspection hatches2 located on top of unit
Cabinet materialMetal
Tank unit dimensions (LxWxH)1,980x1,130x2,000 mm
Dry weight865 kg
HYDROSET SYSTEM
System designSingle reversible pump
Oil tank reservoir capacity85 liters
Pump designGear pump
Pump capacity10.4 l/min @50 Hz
12.6 l/min @60 Hz
Oil filter
Filter typeSpin-on
Filtration grade10 µm
Filter materialGlass fiber
No. of filters1
Pump motor
TypeThree-phase, squirrel cage
Power3 kW @50 Hz
3.6 kW @60 Hz
Speed1,500 rpm @50 Hz
1,800 rpm @60 Hz
Poles4
Insulation classF
Protection classIP55
MAIN CRUSHER LUBRICATION SYSTEM
System designClosed circuit, single pump,
gravity return
Oil tank reservoir capacity400 liters
Pump designGear pump
Standby pumpN/A
Pump capacity112 l/min @50 Hz
135 l/min @60 Hz
Oil filters
Filter typeFilter element insert
Filtration grade25 µm
Filter materialGlass fiber
No. of filters1
Pump motor
TypeThree-phase, squirrel cage
Power4 kW @50 Hz
4.8 kW @60 Hz
Speed1,500 rpm @50 Hz
1,800 rpm @60 Hz
Insulation classF
Protection classIP55
Oil heaters
No. of heaters2 (Optional 3)
TypeImmersion heater
Rating1.65 kW
Installation typeImmersion heater tube
Phases3
PINIONSHAFT LUBRICATION SYSTEM
System designClosed circuit, single pump,
gravity return
Oil tank reservoir capacity52 liters
Pump designGear pump
Pump capacity0.9 l/min @50 Hz
1.1 l/min @60 Hz
Oil filter
Filter typeSpin-on
Filtration grade10 µm
Filter materialGlass fiber
No. of filters1
Pump motor
TypeThree-phase, squirrel cage
Power0.12 kW @50 Hz / @60 Hz
Speed1,500 rpm @50 Hz
1,800 rpm @60 Hz
Insulation classF
Protection classIP55
SANDVIK CH840i5
OIL COOLING SYSTEMS
(FOR MAIN CRUSHER LUBRICATION)
STANDARD AIR/OIL COOLERS
No. of units1
Dry weight (incl. stand)240 kg
MaterialAluminum
Oil volume12.8 liters
Max. air flow2.8 kg/s @50 Hz
3.3 kg/s @60 Hz
AIR COOLER FAN MOTOR
TypeThree-phase, squirrel cage
Power2.2 kW @50 Hz
3.6 kW @60 Hz
Speed1,500 rpm @50 Hz
1,800 rpm @60 Hz
HOT CLIMATE AIR/OIL COOLERS
No. of units1
Dry weight (incl. stand)390 kg
MaterialAluminum
Oil volume19.0 liters
Max. air flow7,8 kg/s @50 Hz
9,3 kg/s @60 Hz
AIR COOLER FAN MOTOR
TypeThree-phase, squirrel cage
Power5,5 kW @50 Hz
6,3 kW @60 Hz
Speed1,500 rpm @50 Hz
1,800 rpm @60 Hz
6SANDVIK CH840i
OFFLINE FILTER UNIT FOR MAIN LUBRICATION
PurposeRemoves particles and water
from the main lubrication
system in a continuous slow
offline filtration process
Model27/54
Oil capacity20 liters
Dimensions (LxWxH)650x450x1,055mm
Weight100 kg
Pump designGear wheel
Oil filter
Filter typeFilter Insert
Filtration grade3 µm
Filter materialCellulose
Filter housing materialCast iron
No. of filters2
Pump motor
TypeThree-phase, squirrel cage
Capacity200 @50 Hz
240 @60 Hz
Speed915 rpm @50 Hz
1,120 rpm @60 Hz
Protection classIP55
MANUALS
Operator’s manualAny language
Installation manualAny language
Installation manual appendixAny language
Maintenance manualAny language
Spare parts catalogueEnglish only
PERFORMANCE
CH840i CONNECTED – NOMINAL CAPACITY* (MTPH)
Concave ECCMCMF
Max. feed size (mm)F85**14111681--
F973
F12192
Max. motor power (kW)330
Eccentric throw (mm)28-5228-5228-5228-5228-52
CSS (mm)8----103-132
10----109-170
13---155-213119-185
16162-193177-210187-254167-261128-200
19174-272190-297201-313180-280137-214
22186-290203-317214-334192-299147-215
25198-309216-337228-356204-299156-214
29214-334233-364246-384220-282169-200
32226-352246-384260-406233-254178
35238-371259-356274-427245-
38250-366272-349287-421--
41261-335285-312301-385--
44273-324298315-374--
48289-333--
MantleA/B/FFA/B/FFA/B/FFA/BA/B
* based on material with bulk density of 1,600 kg/m
3
** Additional feed size requirement applicable for FF mantle only (FlexiFeed)
WEIGHT (KG)
KgLb
Top shell assembly6,35814,017
Bottom shell assembly5,77212,725
Main shaft assembly4,2019,262
Pinion shaft housing assembly244538
Hydroset cylinder assembly1,0802,381
Feed hopper assembly 1,4403,175
Eccentric assembly7951,753
Dust collar assembly239527
Hoses and protection assembly51112
Crusher weight20,27844,706
Subframe1,3843,051
Electric motor (max.)2,6505,842
Tolat weight 25,26855,707
(incl. subframe and drive)
SANDVIK CH840i7
DIMENSIONS*
m
m
3
9
3
3
4159 mm (Max)
2160 mm
* Always refer to the installation manuals
Sandvik Mining and Rock Technology reserves the right to make changes to the information on this data sheet without prior notification
to users. Please contact a Sandvik representative for clarification on specifications and options.
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2024年3月10日发(作者：曾痴海)
SANDVIK CH840i CONNECTED
CONE CRUSHER
TECHNICAL SPECIFICATION
Sandvik CH840i is a technologically advanced, high
capacity mid-range cone crusher for secondary and
tertiary crushing, designed for crushing applications
in mines or large sized quarries.
Each crusher has a hydraulically supported main
shaft which is supported at both ends. With a robust
design, adjustable eccentric throw, a constant intake
opening, high performance can be achieved by
proper selection of a Sandvik OEM crushing chamber.
The CH840i brings you a revolution in intelligent
crushing. Connected via the My Sandvik portal,
it offer 24/7 access to data generated by your
connected Sandvik crusher fleet. Now you can make
decisions based on facts, and clearly see areas
where you can improve uptime and productivity. My
Sandvik also gives you access to manuals and an
e-commerce platform for easily and efficiently buying
and reordering wear and spare parts. It lets you track
and trace parts online to make maintenance planning
simpler.
The CH840i comes with the new generation
Automation and Connectivity System (ACS) as
standard. The system continuously monitors and
optimizes crusher performance and controls the
complete lubrication system, increasing uptime
and reliability. It can automatically adjust crusher
settings to compensate for crushing chamber wear,
ensuring consistent product size. Hydroset™ and the
advanced dump valve automatically provide overload
protection to let tramp iron or other uncrushable
material pass through.
Bolted rather than welded top and bottom shell liners
reduce maintenance time and are much safer. It’s
90% faster to change liners compared to welding.
The improved over-pressure system with dedicated
air channel inlets keeps dust out to increase reliability.
The standard off-line filter unit keeps lubrication oil
cleaner with 24/7 fine filtration, reducing wear on your
internal crusher components and extending oil life by
up to 5 times.
KEY FEATURES
New generation world-class Automatically adapts the
Automation & Connectivity crusher to varying feed condi-
System (ACS)tions ensuring maximum 24/7
performance
Hydroset™ systemProvides safety and setting
adjustment functions
Mainframe is built as a For optimal strength and
unibody without moving less components requiring
partsmaintenance
Top serviceabilityLifting from above minimizes
risks, and allows for quicker and
safer maintenance
Adjustable eccentric throwTo exactly balance capacity to
the process thus harmonizing
the crushing stages
Constant liner profileMaintains the feed opening and
performance during the entire
service life of the liners
Wide range of crushing Choose from extra coarse
chambers suited for all crushing chambers with the
types of applicationslargest intake to extremely fine
crushing chambers
Mechanical dump valve Reduces pressure peaks
for tramp iron protectionand mechanical stress on
the crusher, greatly improving
reliability
Full lubrication monitoring Real-time monitoring of the
and controlcrusher lubrication system for
increased uptime and reliability
GENERAL INFORMATION
GENERAL DESIGN CRITERIA
Crusher typeCone crusher, hydraulically adjusted
ApplicationMinerals processing
Crushing stageSecondary, tertiary, quaternary
Max. feed size250 mm
CSS range10-48 mm
Nominal capacity*103-427 mtph
Ambient temperature-20°C to +40°C
(Contact Sandvik if outside range)
Altitude of site≤ 2,000 m
(Contact Sandvik if outside range)
* Capacity and possible CSS is dependent on the crushing
chamber, the eccentric throw, the crusher’s setting and the
feed material’s bulk density, crushability, size analysis, moisture
content, etc.
GENERAL CRUSHER DATA
Weight20,278 kg
Main frameTwo-part unibody structure without
moving parts.
Cast steel.
Top shellTwo-arm design
Bottom shell
Five-arm design
Two inspection hatches
Feed hopperRubber / steel lined steel hopper
Two inspection doors
Feed level sensorVegapuls 67
Main shaftSupported at both ends
Top spider bearing and
eccentric bearing
Eccentric bushings • 28, 32, 36
(Throws – mm)• 36, 40, 44
• 44, 48, 52
Eccentric speed327 rpm (50 Hz, SPC-belt)
332 rpm (60 Hz, SPC-belt)
331 rpm (60 Hz, 8V-belt)
Max. motor power330 kW
DriveV-Belt or Direct
Safety couplingOmega (for Direct drive option)
Pinion shaft speed1,470 rpm (50 Hz, SPC-belt)
1,494 rpm (60 Hz, SPC-belt)
1,491 rpm (60 Hz 8V-belt)
SubframeWith rubber dampers
Maintenance tool boxExtractor for eccentric bushing
Extractor for bottom shell bushing
Extractor for step bearing
Additional lifting and maintenance
tools included
2
SANDVIK CH840i
CRUSHING CHAMBERS
Mantle alternativesA, B, FlexiFeed B
Concave alternativesEC, C, MC, M, F
Alloys for mantles M1, M2, M7, M9
and concaves
Mantle and concave Plastic free, metallic contact
backing material
Lifting tools for mantles Available as option
and concaves
CRUSHER DRIVE SYSTEM
MOTOR CHARACTERISTICS
ManufacturerWEG
ModelW22/HGF
TypeThree-phase, squirrel cage
Weight1,850–2,650 Kg
Rated power330 kW
Frequency50/60 Hz
Poles4
Vibration resistanceMotor is supplied with special
winding that is reinforced in order
to support the vibration levels
Insulation classF
Protection classIP55
CRUSHER DUST EXCLUSION
SYSTEM CHARACTERISTICS
TypeDust seal air pressure
Air inputBlower
Air qualityFiltered
Air flow<70 m³/h
Air pressure<10 kPa
Weight (blower, hoses)25 kg
Motor power0.75 kW
Motor speed2,800 rpm (50Hz)
3,350 rpm (60Hz)
Phases3
Insulation classF
Protection classIP55
CRUSHER TRAMP IRON PROTECTION
MECHANICAL DUMP VALVE
System descriptionMechanical spring loaded
hydraulic valve
CRUSHER WEAR PROTECTION
UPPER FEED HOPPER
No. of rubber liners16
Max. weight8 kg
MaterialSandvik WT6000 rubber
Fastening methodBolted
CONE LINER
No. of rubber liners20
Max. weight9-10 kg / 4-5 kg
MaterialManganese steel or Sandvik
WT6000 rubber (option)
Fastening methodBolted
TOP SHELL SPIDER CAP
Max. weight198 kg
MaterialCarbon steel
Fastening methodBolted seal with O-ring
TOP SHELL ARM SHIELDS
No. of shields2
Max. weight84 kg
MaterialManganese steel
Fastening methodBolted
BOTTOM SHELL BODY LINERS
No. of liners10
Max. weight16-24 kg / 5-7 kg
MaterialWear-resistant hardened
steel or Sandvik WT6000
rubber (option)
Fastening methodBolted
BOTTOM SHELL ARM LINERS
No. of liners5
Max. weight80–83 kg
MaterialManganese steel
Fastening methodBolted (welding*)
*No main frame welding
SANDVIK CH840i
3
AUTOMATION & CONNECTIVITY SYSTEM (ACS)
SETTING REGULATION
MONITORING FUNCTIONS
(AVAILABLE WITH METRIC AND IMPERIAL UNITS)
Energy consumption
Hydroset hydraulic pressure
Main shaft position
Calculated CSS (based on main shaft position)
Lubrication oil temperature
Temperature close to the spider bearing
Liner wear
Historical data log
Automatic liner wear compensation
(Only available for CH-models)
REGULATION FUNCTIONS (CRUSHING MODES)
CSS (Auto CSS)Keep CSS constant
Peak Pressure (Auto Load)Keep load constant
Multi-CSS (Multi – CSS)Alternate between two
CSS settings
10 customized programs can be stored
SAFETY FUNCTIONS
Protects the crusher from overload by automatically regulating
the crusher based on preset operational limits and the real-time
input from the crusher
Alarm severity levels: Direct Stop, Sequential Stop, Feeder stop,
Notices and Events
Signal permitting operation of the crusher drive motor
Alarm log
OTHER FUNCTIONS & CABINET DIMENSIONS
Push button box for manual setting of CSS
Setting regulation cabinet 1200x600x250 mm
(LxHxD)
Connection box crusher 600x350x155 mm
(LxHxD)
Network repeater box300x300x210 mm
(LxHxD)
(Recommended for
distances over 100m)
OPERATOR’S PANEL
Dimensions (LxHxD)316X251X72.5 mm
Weight3.5 kg
Operational temperature-25°C to +70°C
Protection classIP65
Power supply10–30 VDC
4SANDVIK CH840i
ELECTRICAL HARDWARE
Setting regulation control
Power measurement unit
Customer interface gateway
Connection box crusher
Cable kit
LUBRICATION CONTROL (ACS)
MONITORING FUNCTIONS
Main/secondary lubrication Oil temperature
circuit dataOil flow
Oil pressure
Oil tank temperature
Oil level
Differential pressure
across filter
Pinion shaft lubrication Oil pressure
circuit dataDifferential pressure
across filter
Over-pressure air system
Filter monitoring functions
Offline filter status
OPERATIONAL FUNCTIONS
Oil heaters
Main lubrication oil pump
Pinion lubrication oil pump
Over-pressure fan
Air/oil coolers
Offline filter functions
ELECTRICAL HARDWARE
Lubrication control
Connection modules tank
Cable kit
CABINET DIMENSIONS
Lubrication control cabinet 1200x800x250 mm
(LxHxD)
SOFTWARE PACKAGE (OPTIONAL)
Communication gateway ControlNet
interfaceDeviceNet
Ethernet/IP
Modbus TCP
Profibus
Profinet
WINiSimultaneously control up to
9 different crushers with ACS
from a PC via Ethernet network
Operating system compatibility:Control the ACS remotely
Windows 10, Windows 8, using the same graphical user
Windows 7, Windows Vista, interface
Windows XP, Windows 2000
ACS ReporterExport data from the
Automation & Connectivity
System to a PC for analysis
and storage
TANK UNIT
GENERAL DATA
Oil tank reservoir capacitySupplies oil to the main lubrica-
tion system, Pinion lubrication
systems and to the Hydroset
system.
No. of doors3
No. of inspection hatches2 located on top of unit
Cabinet materialMetal
Tank unit dimensions (LxWxH)1,980x1,130x2,000 mm
Dry weight865 kg
HYDROSET SYSTEM
System designSingle reversible pump
Oil tank reservoir capacity85 liters
Pump designGear pump
Pump capacity10.4 l/min @50 Hz
12.6 l/min @60 Hz
Oil filter
Filter typeSpin-on
Filtration grade10 µm
Filter materialGlass fiber
No. of filters1
Pump motor
TypeThree-phase, squirrel cage
Power3 kW @50 Hz
3.6 kW @60 Hz
Speed1,500 rpm @50 Hz
1,800 rpm @60 Hz
Poles4
Insulation classF
Protection classIP55
MAIN CRUSHER LUBRICATION SYSTEM
System designClosed circuit, single pump,
gravity return
Oil tank reservoir capacity400 liters
Pump designGear pump
Standby pumpN/A
Pump capacity112 l/min @50 Hz
135 l/min @60 Hz
Oil filters
Filter typeFilter element insert
Filtration grade25 µm
Filter materialGlass fiber
No. of filters1
Pump motor
TypeThree-phase, squirrel cage
Power4 kW @50 Hz
4.8 kW @60 Hz
Speed1,500 rpm @50 Hz
1,800 rpm @60 Hz
Insulation classF
Protection classIP55
Oil heaters
No. of heaters2 (Optional 3)
TypeImmersion heater
Rating1.65 kW
Installation typeImmersion heater tube
Phases3
PINIONSHAFT LUBRICATION SYSTEM
System designClosed circuit, single pump,
gravity return
Oil tank reservoir capacity52 liters
Pump designGear pump
Pump capacity0.9 l/min @50 Hz
1.1 l/min @60 Hz
Oil filter
Filter typeSpin-on
Filtration grade10 µm
Filter materialGlass fiber
No. of filters1
Pump motor
TypeThree-phase, squirrel cage
Power0.12 kW @50 Hz / @60 Hz
Speed1,500 rpm @50 Hz
1,800 rpm @60 Hz
Insulation classF
Protection classIP55
SANDVIK CH840i5
OIL COOLING SYSTEMS
(FOR MAIN CRUSHER LUBRICATION)
STANDARD AIR/OIL COOLERS
No. of units1
Dry weight (incl. stand)240 kg
MaterialAluminum
Oil volume12.8 liters
Max. air flow2.8 kg/s @50 Hz
3.3 kg/s @60 Hz
AIR COOLER FAN MOTOR
TypeThree-phase, squirrel cage
Power2.2 kW @50 Hz
3.6 kW @60 Hz
Speed1,500 rpm @50 Hz
1,800 rpm @60 Hz
HOT CLIMATE AIR/OIL COOLERS
No. of units1
Dry weight (incl. stand)390 kg
MaterialAluminum
Oil volume19.0 liters
Max. air flow7,8 kg/s @50 Hz
9,3 kg/s @60 Hz
AIR COOLER FAN MOTOR
TypeThree-phase, squirrel cage
Power5,5 kW @50 Hz
6,3 kW @60 Hz
Speed1,500 rpm @50 Hz
1,800 rpm @60 Hz
6SANDVIK CH840i
OFFLINE FILTER UNIT FOR MAIN LUBRICATION
PurposeRemoves particles and water
from the main lubrication
system in a continuous slow
offline filtration process
Model27/54
Oil capacity20 liters
Dimensions (LxWxH)650x450x1,055mm
Weight100 kg
Pump designGear wheel
Oil filter
Filter typeFilter Insert
Filtration grade3 µm
Filter materialCellulose
Filter housing materialCast iron
No. of filters2
Pump motor
TypeThree-phase, squirrel cage
Capacity200 @50 Hz
240 @60 Hz
Speed915 rpm @50 Hz
1,120 rpm @60 Hz
Protection classIP55
MANUALS
Operator’s manualAny language
Installation manualAny language
Installation manual appendixAny language
Maintenance manualAny language
Spare parts catalogueEnglish only
PERFORMANCE
CH840i CONNECTED – NOMINAL CAPACITY* (MTPH)
Concave ECCMCMF
Max. feed size (mm)F85**14111681--
F973
F12192
Max. motor power (kW)330
Eccentric throw (mm)28-5228-5228-5228-5228-52
CSS (mm)8----103-132
10----109-170
13---155-213119-185
16162-193177-210187-254167-261128-200
19174-272190-297201-313180-280137-214
22186-290203-317214-334192-299147-215
25198-309216-337228-356204-299156-214
29214-334233-364246-384220-282169-200
32226-352246-384260-406233-254178
35238-371259-356274-427245-
38250-366272-349287-421--
41261-335285-312301-385--
44273-324298315-374--
48289-333--
MantleA/B/FFA/B/FFA/B/FFA/BA/B
* based on material with bulk density of 1,600 kg/m
3
** Additional feed size requirement applicable for FF mantle only (FlexiFeed)
WEIGHT (KG)
KgLb
Top shell assembly6,35814,017
Bottom shell assembly5,77212,725
Main shaft assembly4,2019,262
Pinion shaft housing assembly244538
Hydroset cylinder assembly1,0802,381
Feed hopper assembly 1,4403,175
Eccentric assembly7951,753
Dust collar assembly239527
Hoses and protection assembly51112
Crusher weight20,27844,706
Subframe1,3843,051
Electric motor (max.)2,6505,842
Tolat weight 25,26855,707
(incl. subframe and drive)
SANDVIK CH840i7
DIMENSIONS*
m
m
3
9
3
3
4159 mm (Max)
2160 mm
* Always refer to the installation manuals
Sandvik Mining and Rock Technology reserves the right to make changes to the information on this data sheet without prior notification
to users. Please contact a Sandvik representative for clarification on specifications and options.
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