ball mill 球磨机分级机-USB迷|专注于互联网分享

2024年5月11日发(作者：汲尔蓝)

启星球磨机

Venus Ball Mill

洛阳启星技术开发有限公司

Luoyang Venuspowder Co.,LTD

ill球磨机结构

主轴承采用滚动轴承，干油润滑，没有稀油润滑站;主传动采用电机驱动减速器直接

中心驱动球磨机，没有大小齿轮，使传动系统非常简单；一端给料，磨机筒体侧出料；

干磨取消格子板；湿磨中孔盲板溢流出料。

ure of VenusMill

Use rolling bearing as main bearing，dry oil lubricating, without watery

lubricating station；Main transmission is motor drives decelerator and transmits to

mill directly，without bull gear and pinion wheel，so that the transmission system been

simplified; feeding on one side, discharging from the side of the mill cylinder; remove

the grille sheet in dry mill; overflow discharge through the hole sheet.

1 2 3 4 5

7 8

1-轴承座Jourmal bearing ;2-螺旋Screw;3-衬板Lining;4-出料罩Discharge housing ;5-电机Motor;6-减速器Drive

unit;7-基础Foundation;8-筒体Drum;9-出料口Outlet;10-给料口Feed;

①单仓结构: Venusmill球磨机均为一仓，因为超细磨的给料一般小于３mm，比

较细、磨介的尺寸均小于50mm，和一般使用的小介质20mm相差不大，因此采用分

仓已没有实际意义。

①The One cell: Venus ball mill has one ground cell, due to ultra fine mill′s

feeding size is usually less than 3mm,the size of grinding media is less than 50mm

which is as much as the commonly used small grinding media of 20mm, so it

doesn′t seem to have much meaning to use two cell

②螺旋给料机给料,磨筒筒壁侧边出料,超细磨的产品中的细粉含量高,在遇到磨机

发热或水份高时，会产生粉体粘球和粘出料篦的问题，采用以往的给料方法，会使磨内

通风经常性故障，使磨内通风不稳定，采用螺旋给料机给料，磨机空心耳轴的内孔和螺

旋给料机的外壁间,有足够大的间隙让风通过，保证有足够大的风量，保证磨机温度的稳

定。采用侧边出料，由于磨介的作用，磨机不会堵塞出料孔。

②Use feeding screw, discharging from the side of the mill cylinder. The content

of fine powder is high in ultra-fine milling product. When the mill is heated or

moisture is high, it will form agglomerate so as to backup discharging comb. Using

the common feeding method will cause malfunction of ventilation and therefore

unsteady the ventilation inside the mill. Using feeding screw allows a sufficient

clearance between the internal holes of hollow trunnion and the outside wall of

feeding screw so as to ensure a sufficient flux and therefore ensure the temperature

of the mill is stabile. Using side discharging will not backup the discharging hole

because of the action of grinding media.

给料螺旋Feed screw 筒体出料口Drum outlet

③采用波纹小衬板: 较大的冲击对超细细磨无益，会恶化粉磨过程，使细粉团聚，

采用小波纹衬板，减少在磨机内的冲击，以研磨为主，这样会有更少的发热、更少的能

量剩余。陶瓷磨机只采用平衬板。

③Use small-waved liner: High impact is useless to ultra fine mill and will

deteriorate the process of powder mill, and the fine powder will form agglomerates.

Using small-waved liner will reduce impact inside the mill, mainly on grinding so as to

reduce heat and surplus energy. Ceramic mill only uses flat liner.

小波纹衬板 Small-waved liner

非金属衬 Nonmetal liner 氧化铝衬 Alumina liner 氧化铝球Alumina ball

④磨机轴承采用滚动轴承：由于磨介的冲击力小,球磨机的发热量小,轴承受力也相

对减少，属于轻型磨，因此可采用滚动轴承，干油润滑脂润滑，不需要稀油润滑站和冷

却水，减少了设备费和运行费用。

④The bearing of mill is rolling bearing：The impact force of grinding media is

small so that the ball mill heated slightly and the force that exerted on the bearing is

relatively smaller, so it is light mill, and therefore it can use rolling bearing and dry oil

lubricating, without need of watery lubricating station and cooling water, reduced the

cost of the equipment and operation.

⑤传动采用减速机和和磨机直联，没有大小齿轮传动,使磨机结构非常简单,环境干

净,设备的造价低廉，加工制作方便，操作维护简单，可靠性及运转率提高。

⑤Transmission used direct connection of decelerator and mill, with out bull gear

and pinion wheel, so that simplifying the structure of mill, and also with cleaning

environment, cheap price, easily operation and maintenance, increased credibility

and running efficiency.

⑥皮带传动型：电机通过减速器直接驱动小皮带轮，小皮带轮通过皮带驱动磨机上

的大皮带轮旋转，从而驱动磨机旋转，结构最简单，可靠性最高，一次性造价较低，三

角带更换费用高。

⑥belt drive: by use of decelerator ,motor can drive small belt to rotate, while the

small belt can drive large belt on the mill to rotate to make the mill roll. And structure

is simple, reliability is high, one-off cost is lower, the price of the change of

triangle-belt is high.

三角带传动磨机triangle-belt drive ball mill

⑦采用高填充率磨介的填充率在30-45﹪之间,使自由下落的高度降低,减小磨介

的冲击速度,大量的磨介以研磨为主。陶瓷衬或石英衬磨机的转速非常关键，转速太低，

粉磨效率低下，转速太高，球直接冲击在陶瓷衬板上，影响球和衬板使用寿命。

⑦Using high filling rate. The filling rate of grinding media is30-45﹪ so

as to lower the height of free fall, reduce the impact speed of grinding media,

mostly grinding media mainly on grinding. The rotating speed of ceramic liner

or quartz liner is very important, the mill will be inefficient if the rotating speed

is low, while the ball will be impact on the ceramic liner board directly and

reduce the life of ball and liner board if rotating speed is high.

低速低冲击磨细Low speed and low impact 中速中等冲击磨矿middle speed and medium impact 高速时球直接冲击衬板high speed

⑧出料篦板可以是部分篦板、全篦板或无篦板，超细磨可采用部分篦板，粗磨及无

铁污染粉磨采用无篦板。

⑧Discharge grid board can be part grid board, full grid board or no grid

board, extra fine grinding can use part grid board, coarse grinding and

non-iron pollution power milling use no grid board.

部分篦板 part grid board 全壁板full grid board 无篦板no grid board

2.非金属矿用球磨机

用于矿物的干法超细粉磨，软矿物采用对铁要求低的采用金属衬板，硬矿物或对

铁要求高的采用陶瓷衬板。

mill used for nonmetallic mine

Dry ultra-fine mill used for minerals; metallic liner is used for soft mineral or

low request in iron free, ceramic liner is used for hard mineral or high request in

iron free.

中国标准China standard

型号电机重量4型号3 电机1

Type Motor WeightType Motor

FKM1530 75 18.0 FMK1530W 37

FKM1536 90 22.0 FKM1536W 45

FKM1871 215 36 FKM1871W 90

FKM2030 185 38.0 FKM2030W 75

FKM2045 210 42 FKM2045W 110

FKM2075 400 60 FKM2075W 160

FKM20110 500 70 FKM20110W200

FKM2265 380 60 FKM2265W 160

FKM22110 630 109 FKM2211OW250

FKM3075 800 120 FKM3075W 315

FKM3090 1000 138 FKM3090W 450

FKM30110 1250 158 FKM30110W500

FKM3590 1600 195 FKM3590W 630

FKM35110 2000 271 FKM35110W800

FKM42130 3150 400 FKM42130W1250

电机2

Motor

110

132

200

250

200

315

400

500

630

800

1000

1600

重量4

Weight

15.1

17.0

22.0

100

110

130

210

3004

1)采用鹅卵石时功率；2)采用陶瓷时功率；3)W无铁污染磨机，采用滚动轴承；4)不包括传动装置的重量。

1)use Silica ball power; 2）use ceramic ball power;3) free of iron mill, use rolling bearing;4)don’t include

the weight of gearbox

国际标准磨机 international standard Ball mill

型号电机重量t4型号3

Type Motor WeightType

FKM1620 75 18.0 FMK1520W

FKM1627 90 24.0 FKM1527W

FKM1633 110 29 FKM1533W

FKM2027 160 32.0 FKM2027W

FKM2033 185 38.0 FKM2033W

FKM2040 210 42 FKM2040W

FKM2047 280 50 FKM2047W

FKM2053 315 55 FKM2053W

FKM2060 355 58 FKM2060W

FKM2075 400 62 FKM2075W

FKM2730 375 62 FKM2090W

FKM2740 450 75 FKM2630W

FKM2750 560 95 FKM2640W

FKM2760 630 110 FKM2650W

FKM3050 630 140 FKM2660W

FKM3060 900 160 FKM2670w

FKM3560 1250 200 FKM2690W

FKM4290 2500 300 FKM3060W

电机KW1电机KW2 重量t4

Motor Motor Weight

30 37 11.8

37 45 14.0

45 55 15.5

55 75 20.2

75 90 22.0

90 110 25

110 132 28

132 160 30

160 200 32

200 160 36

250 200 42

160 132 42

200 160 53

250 200 60

315 250 68

355 315 80

400 355 100

450 400 120

1)采用鹅卵石时功率；2)采用陶瓷时功率；3)W无铁污染磨机，采用滚动轴承；4)不包括传动装置的重量。

1)use Silica ball power; 2）use ceramic ball power;3) free of iron mill, use rolling bearing;4)don’t include

the weight of gearbox

3.水泥厂磨机 Cement plant Ball mill

型号

Type

VM3590

给料形式

Feed

螺旋给料机

Crew feeder

VM38110

螺旋给料机

Crew feeder

VM42110

螺旋给料机

Crew feeder

磨矿仓数

Cell

一仓

One Cell

一仓

One Cell

一仓

One Cell

衬板形式

Liner type

小波纹

Small ripple

小波纹

Small ripple

小波纹

Small ripple

出料形式

Discharge mode

侧出

side discharging

侧出

side discharging

侧出

side discharging

电机重量

Motor /KW Weight t

1600 195

2000 271

2500 255

mill中心传动滚动轴承矿用磨机

mill center transmission bearing mill

磨机采用中心传动,滚动轴承支撑,侧出料,可溢流出料和格子出料,适合金属矿山给

料小于25mm，排料200目的研磨。没有大齿轮，设备重量下降10%，滚动轴承使能

耗下降20%，轴承干油润滑，省去了润滑站，更适合在寒冷天气使用。

The mill uses center transmission, supported by rolling bear, side discharging,

overflow discharging and grille discharging, is suitable for metallic minerals milling

which feed size less than 25 mm and discharge size is 200mesh. Without bull gear,

the weight of equipment is reduced 10%, energy consumption of rolling bearing is

reduced 20%, dry oil lubricating, disperse with watery lubricating station, is more

suitable for cold weather.

型号容积磨介转速功率

Type Volume,m3Media,tSpeed /r/minMotor /KW

VenusMill2122 6.6 15 23.8 160

VenusMill2130 9 20 23.8 200

VenusMill2721 10.4 23 21.7 315

VenusMill2736 18 40 21.7 400

VenusMill3235 24 54 18.6 630

VenusMill3245 31 68 18.6 800

VenusMill3645 43 90 17.8 1250

VenusMill3660 57 120 17.8 1600

VenusMill4055 64 130 16.5 1600

VenusMill4060 70 148 16.5 2000

VenusMill4260 75 160 15.8 2000

VenusMill4275 87 180 15.8 2500

5.气流分级机与球磨机生产重钙

classifier and ball mill process GCC

采用中国标准球球磨机 China standard ball mill

规模(1250目时)

Type(1250mesh)

1万吨/年10Kt/a

2万吨/年20Kt/a

3万吨/年30Kt/a

5万吨/年50Kt/a

磨机

Ball mill

分级机

Air classifier

电耗

kwh/t

800目 2000目 2500目

万吨/kwh/t万吨/kwh/t 万吨/kwh/t

FKM1864 FJW315×3 200 1.5/315 0.6/350 0.45/400

FKM2075 FJW315×6 200 3/315 1.0/350 0.80/400

FKM2475 FJW400×6 200 4.5/315 1.5/350 1.20/400

FKM3090 FJW500×6 200 7.5/315 2.5/350 2.0/400

10万吨/年100Kt/a

FKM3590 FJW630×6 200 15/315 5.0/350 4.5/400

15万吨/年150kt/a

FKM4290 FJW750×6 200 22/315 7.5/350 6.5/400

20万吨/年200kt/a

FKM48110 FJW630×6-2

规模(1250目时)

Type(1250mesh)

1万吨/年10kt/a

2万吨/年20kt/a

3万吨/年30kt/a

5万吨/年50kt/a

磨机规格

Ball mill

分级机规格

air classifier

200 30/315 10.0/350 9.0/400

采用国际标准球球磨机 International standard ball mill

电耗

kwh/t

FKM2033 FJW(C)630

800目

万吨/kwh/t

180 1.5/120

200目 2500目

万吨/kwh/t 万吨/kwh/t

0.6/300 0.45/400

1.0/300

1.5/300

2.5/350

5.0/350

0.80/400

1.20/400

2.0/400

4.5/400

FKM2050 FJW(C)315×6 170 3/110

FKM2740 FJW(C)500×4 170 4.5/120

FKM3060 FJW(C)630×4 170 7.5/120

10万吨/年100kt/a

FKM3590 FJW630(C)×6 170 15/120

20万吨/年200kt/a

FKM4890 FJW630(C)×6.2170 30/120 10.0/350 9.0/400

6.与FKM球磨机配套生产二氧化硅粉

特点：利用FKM无铁污染球磨机，生产二氧化硅微粉，具有污染低、能耗低、产

品质量好、产量大、入料粒度大的特点，目前国内的中低产品均采用此流水线生产。系

统由FKM无铁污染球磨机、FJT气流分级机、BHA收尘器、风机等几大部分组成。目前

在国内使用我公司的FKM无铁污染球磨机生产线近10套。

classifier ball mill ground silica powder

The FKM iron-free ball mill used for manufacturing silica powder has advantages

of low pollution, saving energy, high quality of product, high output and large feed

size, all of the products with low and medium quality use this product line in our

nation at present. This system mainly consists of FKM iron-free ball mill, FJT Air

classifier, BHA dust arrester and blower. Up to now there are about 10 product lines

from our company that have been used in the nation.

规模（325目）磨机型号磨机功率分级机收尘器风机

Type (325Mesh) Ball mill Motor Air classifierBig bag Fan

FKM1871110KW FJT315 BHA3-6 55KW

年产7000吨7Kt/a

年产15000吨15Kt/a

FKM2090200KW FJT315×3 BHA4-6 90KW

年产20000吨20Kt/a

FKM2011250KW FJT315×3 BHA4-6 110KW

年产30000吨30Kt/a

FKM2211355KW FJT315×6 BHA6-8 160KW

年产40000吨40Kt/a

FKM2490450KW FJT400×4 BHA8-8 200KW

250KW

年产50000吨50Kt/a

FKM2711560KW FJT400×6 BHA10-8

315KW

年产60000吨60Kt/a

FKM3090630KW FJT400×6 BHA12-8

7.适用于陶瓷行业的干法球磨机工艺

在卫生洁具、瓷砖、瓷制品工业中，采用长石、石英等硬物料作为陶瓷坯体和陶瓷

釉的原料，采用传统工艺的干法或湿法工艺，其料度分布较宽，难以满足当今陶瓷工业

的要求，釉料要求1µm含量不超过13%，3-4µm占大约50%，20µm以下占99.8%；

陶瓷坯体要求1µm含量不超过3%，15-18µm占大约50%，80µm以下占99.8%；其

粒度分布均比窄，其优点为：对陶瓷釉料可减少粘着，获得光滑的表面，均匀的颜料和

釉瓷质分布；对陶瓷坯体可获得；较宽的烧结时间，较小的变形。采用球磨机+终分级

机工艺，可获得上述的分布，球磨机采用陶瓷球和陶瓷衬板，可获得无铁污染的加工质

量，绝对稳定的粒度分布；分级机采用陶瓷抗磨损保护，实现绝对无铁加工，获得持久

的粒度分布质量控制。

规模 1.5万吨/年 2万吨/年 3万吨/年

FKM1871 FKM2075 FKM2011

磨机

分级机

收尘器

分级机

收尘器

电耗

FJT315×3 FJT315×4 FJT315×6

FJT250×3 FJT250×4 FJT250×6

4万吨/年

FKM2211

FJT315×6

FJT250×6

5万吨/年

FKM2760

FJT315×6

FJT250×6

5.5万吨/年 6.5万吨/年

FKM2790 FKM3060

FJT400×4 FJT400×6

BHA12-10 BHA16-10

FJT315×4 FJT315×6

BHA4-6 BHA6-8 BHA8-8 BHA10-8 BHA10-10

BHA3-6 BHA4-6 BHA6-6 BHA6-6 BHA6-6 BHA6-8 BHA6-10

300 300 300 300 300 300 300

80μ万吨

1 2 3 4 5 5.5 6.5

0.6 0.75 0.8 1

20μ万吨

0.25 0.3 0.45

Dry ball mill technics used for ceramic Industry

Hard material such as feldspar and quartz are used for raw material of ceramic

blank and ceramic glaze. The conventional dry or wet technics can not satisfy the

requests of present ceramic Industry because of its wide size distribution. At present,

the ceramic glaze requests the content of particles with particle size of 1um cannot

exceed 13%,particle size of 3-4µm is about 50% and particles size less than 20µm is

99.8%; ceramic bland requests the content of 15-18µm is about 50% and particles

size less than 80µm is 99.8%; the size distribution is uniform and narrow,

characterized in that less adhere to ceramic glaze so that obtained glossy surface,

uniform color and distribution glaze; and also obtained a long sinter time of ceramic

blank and small deformation. Using ball mill with classifier and terminal classifier

could obtain the aforementioned distribution. Ceramic ball and liner are adopted in

ball mill so as to get iron-free product and stable particle size distribution; Classifier

been protected by ceramic to get abrasion resistance so that achieved iron-free

process and obtained permanent particle size distribution and controlled quality.

scale 15,000 20,000 30,000 40,000 50,000 55000 65000

ton/year ton/year ton/year ton/year ton/year ton/year ton/yeat

Ball mill FKM1871 FKM2075 FKM2011 FKM2211 FKM2760 FKM2790 FKM3060

Air classfier FJT315×3 FJT315×4 FJT315×6 FJT315×6 FJT315×6 FJT400×4 FJT400×6

dust collector BHA4-6 BHA6-8 BHA8-8 BHA10-8 BHA10-10 BHA12-10 BHA16-10

Air classifier FJT250×3 FJT250×4 FJT250×6 FJT250×6 FJT250×6 FJT315×4 FJT315×6

dust collector BHA3-6 BHA4-6 BHA6-6 BHA6-6 BHA6-6 BHA6-8 BHA6-10

power 300 300 300 300 300 300 300

consumption

1 2 3 4 5 5.5 6.5

80μ

0.25 0.3 0.45 0.6 0.75 0.8 1

20μ

8.适用于特硬物料的干法球磨机工艺

氧化铝和锆英砂是非常坚硬的物料,煅烧后的氧化铝粉末广泛用于耐火材料、密封材

料、设备的耐磨衬、耐腐蚀内衬、耐火砖、研磨介质、研磨粉体材料。锆英粉广泛用于

耐火材料、玻璃、卫生陶瓷、电瓷、遮光剂。对加工工艺的要求：系统有稳定的产品质

量、加工参数可任意改变、必须采用干法加工、低污染。采用球磨机+分级机工艺，可

获得无铁污染的加工质量，绝对稳定的粒度分布；分级机采用陶瓷抗磨损保护，实现绝

对无铁加工，获得持久的粒度分布质量控制。

型号

电机/KW

FKM FKM FKM FKM FKM FKM FKM FKM

2045 2055 2265 2632 2645 2655 2670 2680

110 160 160 200 250 345 355 400

锆英砂产量/t/h

0.3 0.4 0.4 0.5 0.6 0.8 0.9 1.1

=1.2μm

200×4 315×3315×3315×3315×3315×6315×6 315×6

FJW分级机

氧化铝产量/t/h

0.5 0.7 0.8 0.9 1.1 1.4 1.6 2.0

=1.2μm

315×3 315×3315×6315×6315×6400×6400×6 400×6

FJW分级机

Dry ball mill technics used for ultra-hard materials

and

ZrSiO

are ultra hard materials, after calcining the materials we obtain

alumina powder that is widely used for refractory seal, abrasion resistance liner,

corrosion resistance liner, refractory brick, grinding media and grinding powder

materials. Zirconium quartz powder is widely used for refractory, glass, sanitary

ceramic, electric ceramic and sunscreen. Requests for process: system must have

stabile quality of product, the processing parameter can be adjusted, must use dry

process and with low pollution. Using ball mill with classifier could obtain the

aforementioned requests. Ceramic ball and liner are adopted in ball mill so as to get

iron-free product and stable particle size distribution; Classifier been protected by

ceramic to get abrasion resistance so that achieved iron-free process and obtained

permanent particle size distribution and controlled quality.

Type FKM FKM FKM FKM FKM FKM FKM FKM

2045 2055 2265 2632 2645 2655 2670 2680

Motor/KW 110 160 160 200 250 345 355 400

ZrSiO3 d

=1.2μm

0.3 0.4 0.4 0.5 0.6 0.8 0.9 1.1

capcity/t/h

FJC air classifier 200×4 315×3315×3315×3315×3315×6 315×6 315×6

0.5 0.7 0.8 0.9 1.1 1.4 1.6 2.0

=1.2μm

capcity/t/h

FJC air classifier 315×3 315×3315×6315×6315×6400×6 400×6 400×6

9.连续湿法陶瓷球磨机

uous wet ceramic ball mill

连续湿法球磨机采用橡胶内衬,两端滚动轴承支撑;陶瓷螺旋给料,筒体中心出料或

边缘出料,采用石英球或氧化铝球作为研磨介质,用于长石、粘土、高岭土的等陶瓷原料

的分别研磨或混合磨矿，一般和振动筛组成闭路进行湿法陶瓷原料生产。

Continuous wet ball mill uses rubber liner, and supported by bearing on both

sides, charged by ceramic screw, discharge by cylinder center or edge; make quartz

ball or alumina ball as grinding media; it is used in separating or mixing milling of

ceramic material such as feldspar, clay, kaolin and so on.

连续湿法球磨机由于没有停机加料、出料时间以及在相同容积下产量高，因此连续

湿法球磨机效率比断续球磨机高。连续湿法球磨机连续出浆可使料浆含水降低，减少干

燥费用。

Since continuous wet ball mill has no charge, discharge time with stopping the

mill, and has high capacity at the same volume, so it’s efficiency higher than spiccato

ball mill.

单仓橡胶螺旋衬板三仓磨内的直衬板

single storehouse rubber screw liner board straight liner board in three-storehouse

粉磨仓可采用单仓、双仓、三仓，三仓磨采用直衬板，而双仓、单仓磨采用螺旋衬

板。三仓磨得隔仓板将不同材料和形状大小的磨介分开，优化研磨阶段，在三个仓内进

行不同的工作。

Power milling cell can use single cell, double- cell, three-cell. Three-cell can use

straight linerboard, double and single cell use screw liner board. Insulated cell board

in three- cell can separate different material and shape with each other to optimize

milling state and do different operating in these three cells.

三仓式球磨机three- cell ball mill

单仓磨或双仓磨得橡胶衬板和提升板与球磨机的轴线螺旋布置，提升板呈螺旋走

向，球磨机旋转时，较大球被被推向进料端，磨介从给料口到排料口为从大到小逐步排

列。

Rubber liner board, elevated board in single cell or double cell and axes screw

collation in ball mill. Elevated board is in screw direction, when ball mill rolls, larger

balls are propelled to charge end, from feed inlet to outlet, the medias are in line by

size.

双仓式球磨机 double-cell ball mill

单仓式球磨机 single-cell ball mill

连续式球磨机的出料形式采用中心式为中心部分区域方孔出料，浆料可由中心轴排

出，也可由筒体边缘排出。橡胶衬板和筒体的连接采用螺栓连接，将筒体衬板固定好后

再安装端衬板。

Continuous ball mill uses center mode as central area square bore to discharge;

slurry is discharged by center axes or cylinder edge. Bolt can be used to connect

rubber liner board and cylinder, install end liner board after fixing cylinder liner

board.

连续式球磨机的出料形式橡胶衬板的排列方式

Discharge mode of continuous ball mill arrange mode of rubber liner board

减速器传动型：电机通过减速器直接驱动磨机，结构最简单，可靠性最高，但一次

性造价较高，维护费用低。

Decelerator transmission: motor drive mill directly by decelerator with simple

structure and high reliability, but one-off cost is high, maintenance cost is low.

减速器传动磨机

皮带传动型：电机通过减速器直接驱动小皮带轮，小皮带轮通过皮带驱动磨机上的

大皮带轮旋转，从而驱动磨机旋转，结构最简单，可靠性最高，一次性造价较低，三角

带更换费用高。

Belt transmission: by use of decelerator, motor can drive small belt to rotate,

while the small belt can drive large belt on the mill to rotate to make the mill roll. And

structure is simple, reliability is high, one-off cost is lower, the price of the change of

triangle-belt is high.

三角带传动磨机 triangle belt transmission mill

性能规格

型号电机KW容积m

volume

Type Motor

FKM2290 250 32

FKM22110 250 36

FKM26110 2X200 50

FKM26130 2X200 58

FKM2911 2X250 65

FKM2913 2X250 74

FKM30120 2X315 80

FKM30140 2X315 92

FKM33130 800 100

FKM33150 800 117

FKM35150 1000 132

FKM35170 1000 150

FKM36150 1250 160

FKM36170 1250 180

FKM38160 1500 200

FKM38180 1500 220

磨介重量t 转速r/min

Media weightRotating speed

30 16.7

SiO

26 16.7

48 15.4

SiO

42 15.4

62 13.2

SiO

52 13.2

75 13

SiO

68 13

98 11.5

SiO

84 11.5

120 11

SiO

110 11

150 10.5

SiO

140 10.5

190 10

SiO

160 10

筒体重量t

Cylinder weight

18.5

43.2

100

110

120

130

衬板重量t

Liner weight

7.2

11.5

12.5

10 新型节能连续球磨机

将短的连续球磨机以两台或三台一组串连起来使用，每一段连续磨均有加料口和排

料口及单独的传动装置。对每一段磨矿可采用不同的旋转速度、不同的磨矿介质和不同

的级配。矿浆水分可由34%降低到32%，磨机电耗节省20%。

ed low power-consumption continuous ball mill

make two or three short continuous ball mill in series，each of continuous mill has

charge, discharge area and own transmission structure. Different speed, media and

distribution can be used for each milling stage. Surry moisture is reduced from 34％

to 32％ , power consumption is saved 20％.

两台串连 two mill in series

三台串连 three mill in series

磨机螺旋给料，格子板出料，采用橡胶耐磨衬板，球磨机传动采用电机驱动减速器

带动小皮带轮，通过三角带驱动大皮带轮驱动磨机旋转。

Charge by screw, discharge by grid, make use of rubber wearable liner board;

ball mill make motor drive decelerator to drive small belt wheel, then make triangle

belt drive large belt to drive mill rotate.

每台磨得给料口均可加入不同的物料和添加剂，非常灵活。难磨物料在第一台磨加

入，易磨物料在后面的磨机加入，减少过磨，增加磨机的产量。

It’s allowable to add different material and additive to charge inlet of each mill,

add wearable material at the first mill, then add easy abrasive material in following

mill, reduce extra milling to increase the weight of mill.

性能规格specification

型号type 电机有效容积

motor volume

KW m

FKM3060-2 250×2 33×2

FKM3060-3 250×3 36×3

FKM3460-2 315×2 42×2

FKM3460-3 315×3 42×3

FKM3670-2 400×2 55×2

FKM3670-3 400×3 55×3

磨介重量磨介重量转速

media weight media weight speed

t,SiO

t,Al

r/min

25×2 35×2 9.6-12.5

25×3 35×3 9.6-12.5

32×2 43×2 9.2-12

32×3 43×3 9.2-12

40×2 54×2 8.5-11

40×3 54×3 8.5-11

筒体重量

cylinder

weight t

16×2

16×3

22×2

22×3

30×2

30×3

衬板重量

Liner

weight t

7.2×2

7.2×3

9×2

9×3

12×2

12×3

11.断续球磨机

11 Batch ball mill

将各种陶瓷原料、水按一定比例加入磨机内进行粉磨，达到一定细度后排出磨机，

球磨机可采用石英衬、氧化铝衬、橡胶衬，磨球可采用石英球、氧化铝球，采用电机驱

动减速器带动小皮带轮，小皮带轮通过三角带带动磨机筒体上的大皮带轮旋转，从而使

磨机筒体旋转。磨机支撑采用滚动轴承，干油润滑。减速器上具有满驱动装置。主电机

和减速器之间具有液力耦合器，使磨机软启动。

Add different material, water in proportion to mill to grind, then discharge when

produce certain fineness. Ball mill can use quartz, alumina, rubber liner; grinding

ball can use quartz and alumina ball; motor drives decelerator to drive small belt

wheel, which drive large belt wheel on the mill cylinder by triangle belt to make

cylinder rotate. Besides rolling bearing, mill support uses dry grease to lubricate.

There is full drive fitting on the decelerator. Hydraulic force linker occurs between

main motor and decelerator to softly drive mill.

性能规格specification

型号Type

电机Motor KW(SiO

)

电机 Motor KW(Al

)

有效容积石英quartz 120厚 thickness

effective

氧化铝alumina 55/75厚thickness

Volume

橡胶rubber 45厚thickness

磨介重量石英quartz 120厚thickness

Media weight

橡胶rubber 45厚thickness

t,SiO

磨介重量氧化铝alumina 55/75厚thickness

Media weight

橡胶rubber 45厚thickness

t,Al

转速Speed r/min

筒体重量cylinder weight t

衬板重量

Liner weight

石英quartz 120厚thickness

氧化铝alumina 55/75厚thickness

橡胶rubber 45厚thickness

FKM FKM FKM FKM FKM FKM

2632324532503260 3560 3860

55 90 110

75 110 132 160 200 250

12 27 30

15 30 35 41 53 63

10 21 24 28

12 24 27 32 40 49

16 20 23 26 34 40

16 12.512.512.5 11 10

7 12 15 17 25 35

10 17 19

6 10 11 13

3 4.5 5 5.5

12.工厂设备图片 Plant picture

1250目，20000吨/年重钙工厂（1998）FKM2075

1250Mesh, 20000t/a GCC Plant（1998）FKM2075

1250目，50000吨/年重钙工厂（2006）FKM3090

1250Mesh, 50000t/a GCC Plant（2006）FKM3090

越南安沛重钙球磨机 Vietnam YanBai GCC Ball mill FKM2075

越南重钙球磨机Vietnam GCC Ball mill FKM2075

越南安沛重钙球磨机 Vietnam YanBai GCC Ball mill FKM1871

越南FKM1871球磨机 Vietnam FKM1871 ball mill（2009）

1250目，50000吨/年FKM3075球磨机（2010）

1250Mesh, 50000t/a FKM3075 ball mill（2010）

325目,50000吨/年硅微粉工厂（2003）FKM20110

325Mesh, 50000t/a silica powder plant（2003）FKM20110

东海高科球磨机Donghai silica ball mill FKM1871

黄花硅石球磨机 Huang Hua silica Ball mill（2006）FKM2090

黄花硅石球磨机 Huang Hua silica Ball mill（2008）FKM2090

黄花硅石球磨机 Huang Hua silica Ball mill（2010）FKM2690

桂林长石FKM2090磨机 Guilin feldspar FKM2090 mill （2009）

广西玉林硅酸锆FKM2850 Guangxi Yulin silicic acid zirconium FKM2850 (2010)

球磨机业绩 Ball Mill Outstanding achievement

序号工程项目名称 project names

吉林磐石3万吨重钙工程全厂工程设计FKM2075非矿磨机

+FJW400×6分级机、GXW450性机、PCK6040破碎机、电气系统

连云港东海硅微粉有限公司年产2万吨硅微粉生产工程

(FKM20110球磨机+FJT315×3分级机+BHA4-6收尘器)②

东海高科硅微粉超细系统FKM1871球磨机+FJT315分级机+BHA2-6收尘器

越南凉山年产1万吨重钙FKM1871非矿磨+FJC315×4分级机+MCDW32-7收尘器

越南安沛省GCC厂FKM2075非矿磨+FJW400×6分级机+MCDW64-7

桦甸富利非金属矿公司年产10万吨重钙

HKM3090非矿磨+FJW500×6分级机+BHA8-10收尘器+FJC400×6分级机

+BHA8-6收尘器全厂工程设计

广东黄花硅石年产两万吨人造石硅微粉FKM2090球磨机+FJT315×3分级机

+BFA4-6收尘器+FJT250×4分级机+BHA3-6收尘器全厂工程设计/全厂电气设计

越南蒙山社开采运输石块合作社FKM2075非矿磨+FJW400×6分级机

+FJC400分级机全厂工程设计②

吉林磐石1万吨重钙FKM2033非矿磨机+FJC750气流分级机②

越南福寿省越池GCC厂FKM2075非矿磨+FJW400×6分级机+FJC400分级机

全厂工程设计

新沂凯达年产1.5万吨人造石级硅微粉(FKM20110球磨机+FJT315×3分级机

+BHA4-6收尘器)全厂工程设计/全厂电气设计/全厂技术服务②

广东黄花硅石年产两万吨人造石级硅微粉FKM2090球磨机+FJT315×3分级机

+BFA4-6收尘器

广东阳山红剑公司硅微粉FKM1871球磨机+FJT250X4分级机+BHA3-6收尘器

2004

2005

时间

1999

2001

2006

2007

2008

2009

越南安沛年产1万吨重钙FKM1871非矿磨+FJC315×4分级机+MCDW32-7收尘器③

2009

越南福寿年产1万吨重钙FKM1871非矿磨+FJC315×4分级机+MCDW32-7收尘器②

2009

桦甸市FKM3075非矿磨+FJC630X4分级机+MCDW64-9收尘器

广东黄花硅石年产两万吨陶瓷级硅微粉FKM2690球磨机+FJWL800分级机

+MCDW64-7收尘器③

桂林斯达莱特长石釉料粉磨系统FKM2090球磨机+FJT315×3分级机

+BFA4-6收尘器全厂工程设计/全厂电气设计/全厂技术服务

玉林超细硅酸锆粉磨分级系统FKM2850非矿磨+FJC315X3+BHA8-6收尘器

越南安沛省FKM1633球磨机④

黄山恒源硅微粉粉磨分级系统KM20110球磨机+FJT315×3分级机

+BHA4-6收尘器)全厂工程设计/全厂电气设计/全厂技术服务

越南安沛省GCC厂FKM2060非矿磨+FJWL1000分级机+MCDW64-7⑤

越南福寿省越池GCC厂FKM2060非矿磨+FJWL1000分级机+MCDW64-7③

江西桥梁工程有限公司硅微粉粉磨分级系统KM20110球磨机+FJT315×3分级机

+BHA4-6收尘器)全厂工程设计/全厂电气设计/全厂技术服务

山东乳山大陶家硅微粉粉磨分级系统KM20110球磨机+FJT315×3分级机

+BHA4-6收尘器)全厂工程设计/全厂电气设计/全厂技术服务

2010

洛阳启星技术开发有限公司

LuoYang VenusPowder Co.,LTD

地址:洛阳市涧西区南昌路锦茂国际大厦1801-1803室 471003

Add:Room1801-1803,JinMao international building, NanChang Road,

JianXi District, LuoYang, HenNan, China 471003

Tel:(0086379)65198226 65198229 65198236 Fax: 65198228

E-mail:lyvenus@