2024年3月10日发(作者：英骊婧)
—
TECHNICAL SPECIFICATION
HES880 motor/generator inverter
On-road emobility
—
HES880 inverter
Rugged and reliable in hard conditions
The all-compatible drive
With its high vibration tolerance, the HES880 offers
the rugged, reliable performance you demand.
When used in inverter mode, it controls the torque
and speed of the electric motor.
When used in its generator mode, it can control
the DC-link voltage in your electrical drivetrain.
The DC/DC mode lets you use the drive with
a battery or super capacitor.
Liquid cooling
Liquid cooling provides excellent efficiency in
a compact enclosure. With a high input cooling
temperature of up to 70 °C, the cooling system
can be simplified and downsized, saving you
costs and reducing maintenance needs.
Accurate, precise control without an encoder
With ABB’s proven direct torque control (DTC) also
encoderless control is possible with the motor. This
also reduces your maintenance risk and costs.
With DTC, the drive is designed to control induction,
permanent magnet and synchronous reluctance
motors. DTC also extends the same control benefits
to generators.
Dependable heavy duty
performance is essential to your
operations. Our HES880 drives
are designed with this in mind.
They help you increase productivity,
while reducing fuel consumption
and emissions.
Suitable for many applications:
• Applications with strongly cyclic loads
• Traction motors
• Generators
• Energy storages
• Propulsion
• Cranes
• Winches
• Auxiliary motors
• Grid connections
• Tidal and wave power generation
• Fuel cell
Programmable
You can easily customize the drive with ABB Control
Builder Plus to meet your unique application
challenges. Application programming is based
on IEC 61131-3 standard.
Versatile hardware
HES880 has three different firmware. One hardware
can be configured to operate in three modes:
• Inverter for traction motor and generator up
to 510 kW continuous and up to 760 kW peak
electrical power (500 V and cos 0.98)
• Bi-directional line converter for grid connectivity
• DC/DC converter for super capacitor or battery
interface, up to 620 kW.
Technical data
Motor Control Data
Asynchronous Motor (ASM)
Permanent Magnet Motor (PM)
Permanent Magnets assisted Synchronous
reluctance Machine (PMsynRM)
Synchronous Reluctance Motor (SynRM)
Motor control
Electrical Data
Input Voltage (full current performance)/
(Motor voltage 230…500V AC)
Input voltage range with current derating)
(1%/V)
Input voltage range with current derating)
(1.43%/V)
Output Voltage
Output Current
Continuous Current
@ 20l/min, 50% Glycol/50% Water, Input
Voltage 750VDC, Vout 400V, fout 50Hz,
Tcoolant 65°C, Tambient -40°C…+85°C
Peak current (15sec) followed by 120sec of
operation with 63% of the continuous current
Integrated Brake chopper (option +D150)
Switching Frequency
Output frequency
High frequency output open (+N8200)
Pulse Pattern
DC Bus Capacitance
Passive DC-Bus Discharge Time (<60V)
Cy EMI Capacitor / AC to enclosure
Mechanical Data
Weight
Weight with brake chopper option (+D150)
Dimensions (HeightxWidthxDepth)
Hydraulic Data
Nominal Coolant Flow Rate
Min Flow Rate with derating
Pressure Drop
@20l/min Tc 25°C/ pure water
Operating pressure
Absolute maximum pressure
Losses to coolant at cont. conditions
Environmental Data
Storage Temperature
Operation Ambient Temperature
Coolant temperature range
IP Class
Altitude
Relative humidity
Mechanical vibration
Mechanical Shock
-40…+70
-40…+85
-40…+70
IP 67
4000
100%
4
30
g
g
m
°C
°C
°C
derating above 65°C
1.3
20
10
500
3
4
33.8
typical
min
l/min
l/min
mbar
bar
2 Bar for
UL-Applications
bar
kW
35
38
180x430x470
35
38
180x430x470
45
49
180x430x553
kg
Unit / Comment
Yes
Yes
Yes
Yes
Direct Torque Control
& Scalar
300…750
750…850
780…850
0...500
HES880-352HES880-602HES880-902
typical
cont
peak
V
DC
V
DC
V
DC
V
AC
Depending on
DC-Link Voltage
A
rms
Higher current
ratings depending
on ambient and
coolant temperature
can be calculated
by ABB
A
rms
A
rms
kHz
Hz
Hz
mF
minutes
nF
214367527cont
350
350
600
350
3…12
0…599
0…1000
PWM
900
400
peak
cont
min
max
2.652.65
6
1.5
3.9min
kg
mm
Technical data
Connections
AUX connector
HV Connectors
(optionally encoded connectors via +H392)
(optionally HVIL connection via +Q977)
Number of DC connectors
Number of AC connectors
Brake Chopper Connectors
(with option +D150)
Optionally DC+ Output as alternative to
Brake chopper option (with option +393)
CAN IN Connector
CAN OUT Connector
Temperature sensor (Inverter)
Temperature sensor
(Line converter/ Converter)
Resolver Connector (resolver default;
optionally pulse encoder via +L502)
Coolant Connectors
Communication and Control Interface
CAN J1939
CAN OPEN
DI/DOs
AI/AOs
SW overvoltage trip
SW overcurrent trip
Short circuit protection
Safe Torque Off (STO)
HVIL (with Option +Q977)
SW Parameter and CAN Configuration
Yes
Yes
3 Digital Inputs (24V)
2 Digital outputs (24V)
2 Analog Inputs (0…5V)
Adjustable via SW
Adjustable via SW
Yes
Yes (SIL 3 /PL e)
Yes, optionally
Yes, via ABB Drive Composer
Fully customer
specific CAN Matrix
possible
Acc. IEC 61131-3
programming
standard
IEC 61508 /
EN ISO 13849-1
2 DC+
2 DC -
1
1
1
HES880-352HES880-602
AMPSEAL 35 pin
Amphenol PL18-300
2 DC+
2 DC -
2
1
1
3 DC+
3 DC -
3
3
3
HES880-902Unit / Comment
M12 receptacle layout in the module:
5-pole, male, A-coded
M12 receptacle layout in the module:
5-pole, female, A-coded
M12 receptacle layout in the module:
4-pole, female, B-coded
M12 receptacle layout in the module:
4-pole, female, B-coded
M12 receptacle layout in the module:
8-pole, female, A-coded
G3/8”x12mm
SW Application ProgrammingYes, via ABB Drive Application Builder
Technical drawings
HES880-104-0902A-5
429.5549.5
507.5
1
7
4
.
5
1
8
0
HES880-104-0352A-5
429.6469.5
427.5
1
7
4
.
5
1
8
0
528.2
406.5
AUX
IL
TEMPDIAG
ENC
CAN/O
CAN/IMEM
PC
448.2
406.5
AUX
IL
TEMPDIAG
ENC
CAN/O
CAN/IMEM
PC
Liquid IN
G3/4 X30mm
BR-/DC+
BR-/DC+DC+DC-U
GND
8M
VW
DC+DC-
GND
8M
UVW
Liquid OUT
G3/4 X30mm
Liquid IN
G3/4 X30mm
Liquid OUT
G3/4 X30mm
—
ABB Switzerland Ltd.
Traction
Austrasse
5300 Turgi, Switzerland
/
Standards
The following standards have been taken into consideration as far as they are relevant for this equipment:
Standard /Directive / CertificatesDescription
2014/35/EULow Voltage Directive
2006/42/ECMachinery Directive
2014/30/EUEMC Directive
2011/65/EURoHS and Delegated Directive (EU) 2015/863
WEEEWaste from Electrical and Electronic Equipment
DNV-GL, Lloyd’s Register*, ABS*, BV*,
Marine type approval
*Optionally project specific possible and to be offered
IEC 61800-5-1:2007 + A1:2016 / Adjustable speed electrical power drive systems. Part 5-1:
EN 61800-5-1:2007Safety requirements – electrical, thermal and energy
IEC 62477-1:2012 + A1:2016 / Safety requirements for power electronic converter systems
EN 62477-1:2012 + A11:2014and equipment - Part 1: General
IEC 60068-2Vibration (see also mechanical data)
Functional safety standardsFunctional safety standards (ABB can provide further information)
EC 61800-3:2017 /
Adjustable speed electrical power drive systems – Part 3: EMC requirements
EN 61800-3:2004 + A1:2012
and specific test methods (category C3) (Category C2 with additional filter,
contact your local ABB representative.)
IEC 60533:2015
Electrical and electronic installations in ships – Electromagnetic compatibility
(special power distribution zone)
EN 13309:2010
Construction machinery – Electromagnetic compatibility of machines
with internal power supply
Earth-moving and building construction machinery – Electromagnetic
EN ISO 13766-1:2018
compatibility (EMC) of machines with internal electrical power supply –
Part 1: General EMC requirements under typical electromagnetic
environmental conditions
Earth-moving and building construction machinery – Electromagnetic
EN ISO 13766-2:2018compatibility (EMC) of machines with internal electrical power supply –
Part 2: Additional EMC requirements for functional safety
Immunity requirements for safety-related systems and for equipment
IEC 61326-3-1:2017intended to perform safety-related functions (functional safety) –
General industrial applications.
UL Type 6 UL Recognized (cURus),
Related documents and SW
(only for Offers, not in Internet)
Document TitleDocument NumberLanguageIncluded
Safety instructions for HES880-1043AXD5ENYes
HES880 converter modules and filters product
manual
3AUAENYes
HES880 short circuit protection application
guide
3AXD5ENYes
HES880 converter modules and filters recycling
instructions and environmental information
3AXD5ENYes
HES880 primary control program firmware
manual
3AXD5ENYes
Software
ABB Drive Composer Entry
ABB Software for configurating HES880
Parameters and Control with limited
ENYes
parameter group access
ABB Drive Composer ProENOptionally offered
ABB Drive Application Builder
ABB Software for Application specific ENOptionally offered
IEC 61131-3 Programming
—
Data and calculated values are based on affect the functionality of the vehicle. We
current assumptions and may change with reserve all rights in this document and in
design optimization / customization. the information contained therein.
The given mechanical dimensions and Reproduction use or disclosure to third
weight are preliminary estimates which parties without express authority is
must be verified during design stage. strictly forbidden.
We reserve the right to implement con-Copyright© 2022 ABB
trolled technical changes, which do not All rights reserved
3
B
H
S
9
0
2
0
0
1
Z
A
B
E
0
1
R
E
V
A
0
3
.
2
0
2
2
2024年3月10日发(作者：英骊婧)
—
TECHNICAL SPECIFICATION
HES880 motor/generator inverter
On-road emobility
—
HES880 inverter
Rugged and reliable in hard conditions
The all-compatible drive
With its high vibration tolerance, the HES880 offers
the rugged, reliable performance you demand.
When used in inverter mode, it controls the torque
and speed of the electric motor.
When used in its generator mode, it can control
the DC-link voltage in your electrical drivetrain.
The DC/DC mode lets you use the drive with
a battery or super capacitor.
Liquid cooling
Liquid cooling provides excellent efficiency in
a compact enclosure. With a high input cooling
temperature of up to 70 °C, the cooling system
can be simplified and downsized, saving you
costs and reducing maintenance needs.
Accurate, precise control without an encoder
With ABB’s proven direct torque control (DTC) also
encoderless control is possible with the motor. This
also reduces your maintenance risk and costs.
With DTC, the drive is designed to control induction,
permanent magnet and synchronous reluctance
motors. DTC also extends the same control benefits
to generators.
Dependable heavy duty
performance is essential to your
operations. Our HES880 drives
are designed with this in mind.
They help you increase productivity,
while reducing fuel consumption
and emissions.
Suitable for many applications:
• Applications with strongly cyclic loads
• Traction motors
• Generators
• Energy storages
• Propulsion
• Cranes
• Winches
• Auxiliary motors
• Grid connections
• Tidal and wave power generation
• Fuel cell
Programmable
You can easily customize the drive with ABB Control
Builder Plus to meet your unique application
challenges. Application programming is based
on IEC 61131-3 standard.
Versatile hardware
HES880 has three different firmware. One hardware
can be configured to operate in three modes:
• Inverter for traction motor and generator up
to 510 kW continuous and up to 760 kW peak
electrical power (500 V and cos 0.98)
• Bi-directional line converter for grid connectivity
• DC/DC converter for super capacitor or battery
interface, up to 620 kW.
Technical data
Motor Control Data
Asynchronous Motor (ASM)
Permanent Magnet Motor (PM)
Permanent Magnets assisted Synchronous
reluctance Machine (PMsynRM)
Synchronous Reluctance Motor (SynRM)
Motor control
Electrical Data
Input Voltage (full current performance)/
(Motor voltage 230…500V AC)
Input voltage range with current derating)
(1%/V)
Input voltage range with current derating)
(1.43%/V)
Output Voltage
Output Current
Continuous Current
@ 20l/min, 50% Glycol/50% Water, Input
Voltage 750VDC, Vout 400V, fout 50Hz,
Tcoolant 65°C, Tambient -40°C…+85°C
Peak current (15sec) followed by 120sec of
operation with 63% of the continuous current
Integrated Brake chopper (option +D150)
Switching Frequency
Output frequency
High frequency output open (+N8200)
Pulse Pattern
DC Bus Capacitance
Passive DC-Bus Discharge Time (<60V)
Cy EMI Capacitor / AC to enclosure
Mechanical Data
Weight
Weight with brake chopper option (+D150)
Dimensions (HeightxWidthxDepth)
Hydraulic Data
Nominal Coolant Flow Rate
Min Flow Rate with derating
Pressure Drop
@20l/min Tc 25°C/ pure water
Operating pressure
Absolute maximum pressure
Losses to coolant at cont. conditions
Environmental Data
Storage Temperature
Operation Ambient Temperature
Coolant temperature range
IP Class
Altitude
Relative humidity
Mechanical vibration
Mechanical Shock
-40…+70
-40…+85
-40…+70
IP 67
4000
100%
4
30
g
g
m
°C
°C
°C
derating above 65°C
1.3
20
10
500
3
4
33.8
typical
min
l/min
l/min
mbar
bar
2 Bar for
UL-Applications
bar
kW
35
38
180x430x470
35
38
180x430x470
45
49
180x430x553
kg
Unit / Comment
Yes
Yes
Yes
Yes
Direct Torque Control
& Scalar
300…750
750…850
780…850
0...500
HES880-352HES880-602HES880-902
typical
cont
peak
V
DC
V
DC
V
DC
V
AC
Depending on
DC-Link Voltage
A
rms
Higher current
ratings depending
on ambient and
coolant temperature
can be calculated
by ABB
A
rms
A
rms
kHz
Hz
Hz
mF
minutes
nF
214367527cont
350
350
600
350
3…12
0…599
0…1000
PWM
900
400
peak
cont
min
max
2.652.65
6
1.5
3.9min
kg
mm
Technical data
Connections
AUX connector
HV Connectors
(optionally encoded connectors via +H392)
(optionally HVIL connection via +Q977)
Number of DC connectors
Number of AC connectors
Brake Chopper Connectors
(with option +D150)
Optionally DC+ Output as alternative to
Brake chopper option (with option +393)
CAN IN Connector
CAN OUT Connector
Temperature sensor (Inverter)
Temperature sensor
(Line converter/ Converter)
Resolver Connector (resolver default;
optionally pulse encoder via +L502)
Coolant Connectors
Communication and Control Interface
CAN J1939
CAN OPEN
DI/DOs
AI/AOs
SW overvoltage trip
SW overcurrent trip
Short circuit protection
Safe Torque Off (STO)
HVIL (with Option +Q977)
SW Parameter and CAN Configuration
Yes
Yes
3 Digital Inputs (24V)
2 Digital outputs (24V)
2 Analog Inputs (0…5V)
Adjustable via SW
Adjustable via SW
Yes
Yes (SIL 3 /PL e)
Yes, optionally
Yes, via ABB Drive Composer
Fully customer
specific CAN Matrix
possible
Acc. IEC 61131-3
programming
standard
IEC 61508 /
EN ISO 13849-1
2 DC+
2 DC -
1
1
1
HES880-352HES880-602
AMPSEAL 35 pin
Amphenol PL18-300
2 DC+
2 DC -
2
1
1
3 DC+
3 DC -
3
3
3
HES880-902Unit / Comment
M12 receptacle layout in the module:
5-pole, male, A-coded
M12 receptacle layout in the module:
5-pole, female, A-coded
M12 receptacle layout in the module:
4-pole, female, B-coded
M12 receptacle layout in the module:
4-pole, female, B-coded
M12 receptacle layout in the module:
8-pole, female, A-coded
G3/8”x12mm
SW Application ProgrammingYes, via ABB Drive Application Builder
Technical drawings
HES880-104-0902A-5
429.5549.5
507.5
1
7
4
.
5
1
8
0
HES880-104-0352A-5
429.6469.5
427.5
1
7
4
.
5
1
8
0
528.2
406.5
AUX
IL
TEMPDIAG
ENC
CAN/O
CAN/IMEM
PC
448.2
406.5
AUX
IL
TEMPDIAG
ENC
CAN/O
CAN/IMEM
PC
Liquid IN
G3/4 X30mm
BR-/DC+
BR-/DC+DC+DC-U
GND
8M
VW
DC+DC-
GND
8M
UVW
Liquid OUT
G3/4 X30mm
Liquid IN
G3/4 X30mm
Liquid OUT
G3/4 X30mm
—
ABB Switzerland Ltd.
Traction
Austrasse
5300 Turgi, Switzerland
/
Standards
The following standards have been taken into consideration as far as they are relevant for this equipment:
Standard /Directive / CertificatesDescription
2014/35/EULow Voltage Directive
2006/42/ECMachinery Directive
2014/30/EUEMC Directive
2011/65/EURoHS and Delegated Directive (EU) 2015/863
WEEEWaste from Electrical and Electronic Equipment
DNV-GL, Lloyd’s Register*, ABS*, BV*,
Marine type approval
*Optionally project specific possible and to be offered
IEC 61800-5-1:2007 + A1:2016 / Adjustable speed electrical power drive systems. Part 5-1:
EN 61800-5-1:2007Safety requirements – electrical, thermal and energy
IEC 62477-1:2012 + A1:2016 / Safety requirements for power electronic converter systems
EN 62477-1:2012 + A11:2014and equipment - Part 1: General
IEC 60068-2Vibration (see also mechanical data)
Functional safety standardsFunctional safety standards (ABB can provide further information)
EC 61800-3:2017 /
Adjustable speed electrical power drive systems – Part 3: EMC requirements
EN 61800-3:2004 + A1:2012
and specific test methods (category C3) (Category C2 with additional filter,
contact your local ABB representative.)
IEC 60533:2015
Electrical and electronic installations in ships – Electromagnetic compatibility
(special power distribution zone)
EN 13309:2010
Construction machinery – Electromagnetic compatibility of machines
with internal power supply
Earth-moving and building construction machinery – Electromagnetic
EN ISO 13766-1:2018
compatibility (EMC) of machines with internal electrical power supply –
Part 1: General EMC requirements under typical electromagnetic
environmental conditions
Earth-moving and building construction machinery – Electromagnetic
EN ISO 13766-2:2018compatibility (EMC) of machines with internal electrical power supply –
Part 2: Additional EMC requirements for functional safety
Immunity requirements for safety-related systems and for equipment
IEC 61326-3-1:2017intended to perform safety-related functions (functional safety) –
General industrial applications.
UL Type 6 UL Recognized (cURus),
Related documents and SW
(only for Offers, not in Internet)
Document TitleDocument NumberLanguageIncluded
Safety instructions for HES880-1043AXD5ENYes
HES880 converter modules and filters product
manual
3AUAENYes
HES880 short circuit protection application
guide
3AXD5ENYes
HES880 converter modules and filters recycling
instructions and environmental information
3AXD5ENYes
HES880 primary control program firmware
manual
3AXD5ENYes
Software
ABB Drive Composer Entry
ABB Software for configurating HES880
Parameters and Control with limited
ENYes
parameter group access
ABB Drive Composer ProENOptionally offered
ABB Drive Application Builder
ABB Software for Application specific ENOptionally offered
IEC 61131-3 Programming
—
Data and calculated values are based on affect the functionality of the vehicle. We
current assumptions and may change with reserve all rights in this document and in
design optimization / customization. the information contained therein.
The given mechanical dimensions and Reproduction use or disclosure to third
weight are preliminary estimates which parties without express authority is
must be verified during design stage. strictly forbidden.
We reserve the right to implement con-Copyright© 2022 ABB
trolled technical changes, which do not All rights reserved
3
B
H
S
9
0
2
0
0
1
Z
A
B
E
0
1
R
E
V
A
0
3
.
2
0
2
2