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AS型电动葫芦根据工况计算选型及规格表

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2024年4月10日发(作者:麻文乐)

.

1电动葫芦的选用(计算法)

1.1 AS型电动葫芦由于规格繁多给用户有充足的选择余地,因此合理的选素。那么如何选用电动葫芦呢?

首先,需弄清电动葫芦应用的场合,做什么工作,主要参数,工作繁忙程度,负载程度以及轨道形式(轨

道规格),建筑高度,控制方式(配套形式),电源等。然后,我们可通过经验估算或计算方法确定出机构

工作级别(M3、M4、M5、M6)等,对安全性要求高的场合,应提高一个工作级别选用。进而查阅技术数

据表确定出具体的规格型号。

1.2通过计算选用电动葫芦实例:(参见附表16)

例1:某单位机加工车间需选用一台电动葫芦,具工作状态如下:

两班制:每班工作8小时

每班吊运:13t,共5次,5t共10次,2t,共15次

吊具重量:0.7t

起升速度:V

n

=4m/min

起升高度:H=7m

计算步骤:

1)、确定每日工作时间t

h

(h)

t

h

=2H

m

·S·T/(V

H

·60)(h)

式中:H

m

=0.7×7=4.9(m)

H

m

——平均起升高度(m)可选取最大起升高度的70%

S——平均每小时工作循环次数(c/h)

S’´=相对每一种载荷每小时的起升次数(c/h)

T——每天工作服务时间(h)

V

n

T——起升速度(m/min)

S=(5+10+15)/8=3.75(c/h)

T=2×8=16(h)

V

n

=4(m/min)

t

h

=(2×4.9×3.75×16)/(4×60)=2.45(h)

2)、初步确定最大起重量:

最大起重量:G

n

=13+0.7=13.7(t)

载荷谱(K=0.397)

根据查阅技术数据表有相进似的起重量G

n

=16(t)

3)、计算载荷谱均立方根K值:

K=

3

1

r

3

.t

1

2

r

3

.t

2

...r

3

.t

3

式中:

β

1

=13t/16t=0.813 β

2

=5t/16t=0.313

β

3

=2t/16t=0.125 r=0.7t/16t=0.044

t

1

=H

m

·S´·T/(V

n

·t

h

·60)=[5×(5/8)×16]/(4×2.45×60)=0.085

t

2

=[5×(10/8)×16]/(4×2.45×60)=0.07

t

3

=[5×(15/8)×16]/(4×2.45×60)=0.255

t

Δ

=[5[(5+10+15)/8]×16]/(4×2.45×60)=0.05

S’=相对每一种载荷每小时的起升次数(c/h)

将以上结果带入式中得:

K

3

0.8130.044

0.085

0.3130.044

0.17

0.1250.044

0.2550.04430.51

333

=0.397(K<0.53=轻级

4)、根据K值(轻级)和每日平均工作时间t

h

(2.45h)确定工作级别,查电动葫芦工作级别得:机构工作

级别为M4。

5)、查技术数据表选择相应的电动葫芦为:AS640—20 4/1 L2

其主要参数: 起重量 Gn=16t

起升高度 H=10m

起升速度V

n

=5m/min

.

.

机构工作级别 M5(比M4的更可靠)

接电持续率Fc=50%(合格)

接电次数 C=300c/h(合格)

6)、核算F

C

和C值:

t

h

2.45

0.153

<50%合格

T16

51015

C



4c/h

<300c/h 合格

8

Fc

例2:今需一台电动葫芦要求性能如下:每次起重量P

1

=400kg,吊具重量P

2

=400kg,平均起升高度H

m

=2.5m,

要求起升速度24m/min,每次工作周期108秒,每日工作时间T=16h

计算步骤:(公式同例1)

1)、确定每日工作时间t

h

t

h

=(2×2.5×33.3×16)/(24×60)=1.85(h)

H

m

=2.5m,S=3600/108=33.3c/h,V

n

=24m/min,T=16h

2)、初步确定起重量G

n

G

n

=P

1

+P

2

=800Kg

3)、计算载荷谱均立方根K值

K

3

0.5

0.5

0.5

0.5

0.5

0.825

(K<0.85〕重级

3

3

式中:β

1

=400/800=0.5

r=400/800=0.5

t

1

=2.5×33.3×16/24×1.85×60=0.5

t

=(2.5×33.3×16)/(24×1.85×60)=0.5

4)、根据K值和t

h

确定机构工作组别:查电动葫芦参数表得工作组别为2m。

5)、查性能参数表选择相应的电动葫芦为:

AS308—24 1/1 L1

其主要参数:起重量 G

n

=800kg

起升高度 H=14m

起升速度 V

n

=24m/min

机构工作级别M5

接电次数 C=300c/h(合格)

接电持续率 Fc=50%(合格)

6)、核算FC和C值:

FC=t

h

/T=1.85/16=0.12,12%<50% 合格

C=3600/108=33.3c/h<300c/h 合格

9.3用户在签订合同时应阐明以下要求,以便我们帮助选择具体的型号:

a.起重量 吨

b.起升高度 米

c.起升速度 米/分(单、双速)

d.运行速度 米/分(单、双速)

e.运行小车型式

f.工作级别

g.电源

h.控制方式(配套型式)

i.电源引入方式

j.轨道型式及规格

k.是否带第二刹车装置

l.是否带超载限制器装置

m.用户的特殊要求等

用户在使用中对产品存在的问题,请及时与我公司售后服务联系,以帮助我们进一步提高产品质量。

.

.

载荷谱:β1=0.5 r=0.5

t1=0.5 tδ=0.5

AS型电动葫芦选用表 附表16

级别

轻级

载荷使用情况

很少承受最大载荷K≤0.53

承受最小中等,最大载荷的频率程度大致相当

0.53<K≤0.67

几乎持续承受最大载荷0.67<K≤0.85

一年内每天(24)小时平均工作时间

1~2 2~4 4~8 8~16

中级 0.5~1 1~2 2~4 4~8 8~16

重级 0.25~0.5 0.5~1 1~2 2~4 4~8

机构工作级别

适用范围

使用场合

电厂

电站机器房

装配车间

仓库

车间

配抓斗

配电磁吸盘

铸造车间

块状物料搬运

废料场

配堆垛机起升机构

载荷谱均立方根K值计算公式:

33

K

3

1

R

•t

1

2

r

•t

3

r

3

•t

(1)

有效或局部载荷

式中β=

(2)

额定载荷

取物装置和吊具的重量

(3)

r

额定载荷

M3 M4 M5 M6 M7

.

.

t

有效载荷或局部载荷以及取物装置和吊具重量作用下的工作时间

(4)

总工作时间

仅有取物装置和吊具重量作用下的工作时间

(5)

总工作时间

t

.

.

2.附表(图)

AS型固定式电动葫芦

附表1

起重量:(Kg)

DIN 15020/FEM

M3 M4 M5 M6

320

400

500

630

800

1000

1600

630

800

1000

1000

1250

1600

1250

1600

2000

3200

1250

1600

2000

1600

2000

2500

2000

2500

3200

2500

3,5

3200

5000

3200

4000

5000

3200

4000

5000

4000

5000

6300

6300

8000

10000

.

3,5 6

3,5 6 10

7 12

4 7 12

4,5 7,5 -

6 10

7 12 20

14 24

7 12 20

3,5 6 -

3.5

14 24 40

14 24 40

7 12 -

7 12 20

14 24 40

起升高度

(m)

L1 L2 L3 L4

=主起升 =慢速起升

1/1

米/分

1/1

米/分

2/1 2/1

4/1

4/1

型号 m/min m/min 型号 m/min m/min

AS 203-20 1/1

AS 205-20 1/1

AS 203-20 2/1

-

AS 204-20 2/1 10 1,6

AS 205-20 2/1

- AS 2208-12 2/1 6 1

AS 306-16 1/1

-

AS 308-16 1/1 16 2,6

AS 310-16 1/1

AS 410-16 1/1

-

AS 412-16 1/1 16 2,6

AS 416-16 1/1

AS 203-20 4/1

6 8.75 -

AS 204-20 4/1 5 0,8

AS 205-20 4/1

- AS 2208-12 4/1 3 0.5

AS 306-16 2/1

-

AS 308-16 2/1 8 1,3

AS 310-16 2/1

AS 516-16 1/1

40 80

AS 520-16 1/1 16 2,6

AS 525-16 1/1

AS 410-16 2/1

-

AS 412-16 2/1 8 1,3

AS 416-16 2/1

AS 306-16 4/1

-

AS 308-16 4/1 4 0,7

AS 310-16 4/1

- AS 3412-12 4/1 3.4 0.5

AZ 408-20 4/1

-

AZ 410-20 4/1 8 1,3

AZ 412-20 4/1

AS 516-16 2/1

20 40

AS 520-16 2/1 8 1,3

AS 525-16 2/1

AS 410-16 4/1

-

AS 412-16 4/1 4 0,7

AS 416-16 4/1

AS 516-16 4/1

10 17

AS 520-16 4/1 4 0.7

AS 525-16 4/1

AS 306-24 2/1

AS 308-24 2/1 12 2

AS 310-24 2/1

AS 516-24 1/1

AS 520-24 1/1 24 4

AS 525-24 1/1

AS 410-24 2/1

AS 412-24 2/1 12 2

AS 416-24 2/1

AS 306-24 4/1

AS 308-24 4/1 6 1

AS 310-24 4/1

AS 3412-20 4/1 5 0,8

AZ 408-32 4/1

AZ 410-32 4/1 8 1,3

AZ 412-32 4/1

AS 516-24 2/1

AS 520-24 2/1 12 2

AS 525-24 2/1

AS 410-24 4/1

AS 412-24 4/1 6 1

AS 416-24 4/1

AS 516-24 4/1

AS 520-24 4/1 6 1

AS 525-24 4/1

AS 306-24 1/1

AS 308-24 1/1 24 4

AS 310-24 1/1

AS 410-24 1/1

AS 412-24 1/1 24 4

AS 416-24 1/1

-

AS 204-20 1/1 20 3,3

.

AS型单轨运行小车(UE型小车)标准建筑高度钢丝绳电动葫芦 附表2

G

B

7

0

6

-

1

9

8

8

D

I

N

1

0

2

5

I 14~63c

IPB140-300

U.-C32

U.-C422

I 14~63c

IPB140-300

I 20a~63c

IPB200-300

114~63c

IPB140-300

I 20a~63c

IPB200-300

I 22a~63c

IPB200-300

I 30c~63c

IPB280-300

=主起升 =慢速起升

1/1

1/1

米/ 米/

2/1

2/1

分 分

4/1

4/1

型号 m/min 型号 m/min

AS 203-20 1/1

U.-C32

3,3

AS 203-20 2/1

7

7

14

12

12

24

20

-

40

-

AS 204-20 2/1 10

1,6

-

AS2208-12 2/1 6

1

AS 306-16 1/1 AS 306-24 1/1

2,6

AS 410-16 1/1

14 24 40

2,6

AS 203-20 4/1

3,5

3,5

7

6

6

12

4

AS 410-24 1/1

4

U.-C42

U.-C422

起重量:(Kg)

DIN 15020/FEM

M3 M4 M5 M6

320

400

500

630

800

1000

1600

630

800

1000

1000

1250

1600

1250

1600

2000

3200

1250

1600

2000

1600

2000

2500

2000

2500

3200

2500

3200

4000

5000

3200

4000

5000

3200

4000

5000

4000

5000

6300

6300

8000

10000

.

3,5

3,5

7

3,5

4,5

4

7

14

起升高度

(m)

L1 L2 L3 L4

14 24 40 -

AS 204-20 1/1 20

-

AS 308-16 1/1 16 AS 308-24 1/1 24

U.-C43

-

AS 412-16 1/1 16 AS 412-24 1/1 24

U.-A54

8,75 -

AS204-20 4/1 5 0,8

-

20

AS 205-20 4/1

- AS208-12 4/1 3 0,5

AS 306-16 2/1 AS 306-24 2/1

1,3

AS 516-16 1/1

2

AS 516-24 1/1

-

AS 308-16 2/1 8 AS 308-24 2/1 12

U.-C43

24 40 80

AS 520-161/1 16 AS 520-24 1/1 24

U.-A55

4

AS 410-24 2/1

-

AS 412-16 2/1 8

AS

412-24 2/1 12

U.-A54

2

1,3

AS 416-24 2/1

AS 306-16 4/1 AS 306-24 4/1

-

AS 308-16 4/1 4 AS 308-24 4/1 6

U.-A53

0,7 1

- AS3412-13 4/1 3.4 0.5

AS3412-20 4/1 5

U.-A64

0.8

AZ 408-20 4/1 AZ 408-32 4/1

-

AZ 410-20 4/1 5 AZ 410-32 4/1 8

U.-A64

0,8

AS 516-16 2/1

1,3

AS 516-24 2/1

2

AS 410-24 4/1

1

AS 516-24 4/1

1

2,6

AS 410-16 2/1

12 20

6

7,5

7

10

-

12

12 20 40

AS 520-16 2/1 8 AS 520-24 2/1 12

U.-A65

1,3

AS 410-16 4/1

6 10

AS 412-16 4/1 4 AS 412-24 4/1 6

U.-A74

0,7

AS 516-16 4/1

6 10 17

AS 520-16 4/1 4 AS 520-24 4/1 6

U.-A75

0,7

.

.

.

AS型单轨运行小车(KE型小车)低建筑高度钢丝绳电动葫芦 附表3

G

B

7

0

6

-

1

9

8

8

D

I

N

1

0

2

5

I 14~63c

IPB140-300

I 22a~63c

IPB200-300

I 30c~63c

IPB280-300

=主起升

1/1

米/分

2/1

=慢速起升

1/1

米/分

2/1

4/1

型号 m/min

m/min

起重量:(Kg)

DIN 15020/FEM

M3 M4 M5 M6

630

800

1000

1600

1250

1600

2000

3200

1250

1600

2000

2000

2500

3200

2500

3200

4000

5000

3200

4000

5000

3200

4000

5000

4000

5000

6300

6300

8000

10000

3,5

3,5

7

4

4,5

3,5

7

7

3,5

3,5

7

起升高度

(m)

型号

4/1

m/min

L1 L2 L3 L4 m/min

AS 203-20 2/1

7 12 - -

AS 204-20 2/1 10

1,6

K.-C42

12 -

AS 205-20 2/1

AS2208-12 2/1 6

-

1

AS 203-20 4/1

AS 204-20 4/1 5

0.8

K.-C422

6 10 K.-C42

6 -

12 20 -

12 20 -

6 10 -

7,5 - -

AS 205-20 4/1

AS2208-12 4/1 3

K.-C422

0.5

AS 306-16 2/1

AS 306-24 2/1

AS 308-16 2/1 8

AS 308-24 2/1 12 2

K.-C43

1.3

AS 310-24 2/1

AS 310-16 2/1

AS 410-16 2/1

AS 410-24 2/1

AS 412-16 2/1 8

AS 412-24 2/1 12 2

K.-A54

1.3

AS 416-24 2/1

I 22a~63c

AS 416-16 2/1

IPB200-300

AS 306-16 4/1

AS 306-24 4/1

AS 308-16 4/1 4

AS 308-24 4/1 6 1

K.-A53

0.7

AS 310-24 4/1

AS 310-16 4/1

AS3412-134/1 3.4

AS3412-20 4/1 5 0.8 K.-A64

0.5

AZ 408-20 4/1

AZ 408-32 4/1

AZ 410-32 4/1 8

K.-A64

1.3

AZ 412-32 4/1

7 12 -

AZ 410-20 4/1 5 0.8

AZ 412-20 4/1

AS 516-16 2/1

AS 516-24 2/1

AS 520-16 2/1 8

12 20 40

AS 520-24 2/1 12 2

K.-A65

1.3

AS 525-24 2/1

AS 525-16 2/1

AS 410-24 4/1

AS 410-24 4/1

AS 412-24 4/1 4

6 10 -

AS 412-24 4/1 6 1

K.-A74

0.7

AS 416-24 4/1

AS 416-24 4/1

AS 516-24 4/1

AS 516-24 4/1

AS 520-24 4/1 4

6 10 20

AS 520-24 4/1 6 1

K.-A75

0.7

AS 525-24 4/1

AS 525-24 4/1

.

.

AS型电动转弯小车(DUE型小车)的标准建筑高度电动葫芦

附表4

起重量:(Kg)

DIN 15020/FEM

M3 M4 M5 M6

320

400

500

630

800

1000

1600

630

800

1000

1000

1250

1600

1250

14 24 40 - -

起升高度

1/1

1/1

2/1

2/1

(m)

4/1

4/1

L1 L2 L3 L4 L5 型号 m/min 型号 m/min

AS 203-20 1/1

14 24 40 - -

AS 204-20 1/1 20

DU.-A32

3,3

AS 205-20

AS 203-20

1/1

2/1

7 12 20 -

7 12 - -

14 24 40 -

-

-

-

AS 204-20 2/1 10

DU.-A32

1.6

AS 205-20 2/1

AS 2208-12 2/1 6 DU.-A422

AS 306-16 1/1

AS 306-24 1/1

AS 308-16 1/1 16

AS 308-24

1/1 24 4

DU.-A43

2,6

AS 310-24 1/1

AS 310-16

AS 410-16

1/1

1/1

AS 410-24 1/1

AS 412-16 1/1 16

AS 412-24

1/1 24 4

DU.-A54

2,6

AS 416-24 1/1

AS 416-16

AS 203-20

1/1

4/1

I 14~63c

IPB140-300

I 16~63c

IPB140-300

I 20a~63c

IPB200-300

116~63c

IPB200-300

3,5 6 7,8 -

1600

2000

3200 3,5 6 - -

1250

7 12 20 -

1600

2000

1600

2000 14 24 40 80

2500

2000

2500

3200

2500

7 12 20 -

-

-

-

-

-

3,5 6 10 -

3200

4000

5000 4,5 7,5 - -

3200

4 7 12 -

4000

5000

3200

-

-

-

AS 204-20 4/1 5

DU.-A42

0.8

AS 205-20 4/1

AS 2208-12 4/1 3 DU.-A522

I 20a~63c

AS 306-16 2/1

AS 306-24 2/1

IPB200-300

AS 308-16 2/1 8

AS 308-24

2/1 12 2

DU.-A43

I 16~63c

1,3

AS 310-24 2/1

IPB200-300

AS 310-16 2/1

AS 516-16 1/1

AS 516-24 1/1

I 20a~63c

AS 520-16 1/1 16

AS 520-24

1/1 24 4

DU.-A55

IPB200-300

2,6

AS 525-24 1/1

AS 525-16

AS 410-16

1/1

2/1

AS 410-24 2/1

AS 412-16 2/1 8

AS 412-24

2/1 12 2

DU.-A54

1,3

AS 416-24 2/1

AS 416-16

AS 306-16

2/1

4/1

AS 306-24 4/1

AS 308-16 4/1 4

AS 308-24

4/1 6 1

DU.-A53

0,7

AS 310-24 4/1

AS 310-16 4/1

AS 3412-13 4/1 3,4 AS3412-20 4/1 5 0,8 DU.-A64 I 22a~63c

AZ 408-20 4/1 AZ 408-32 4/1

IPB200-300

AZ 410-20 4/1 5 AZ 410-32 4/1 8

DU.-A64

0,8 1,3

AS 516-16 2/1

AS 516-24 2/1

7 12 20 40 -

AS 520-16 2/1 8

AS 520-24

4000

2/1 12 2

DU.-A65

1,3

AS 525-24 2/1

5000

AS 525-16

1/1

2/1

AS 632-12

3200

AS 632-20 1/1

24 40 60 80 120 AS 640-12 1/1 12

AS 640-20

4000

1/1 20 2

DU.-A76

2

AS 650-20 1/1

5000

AS 650-12

4000 AS 410-16

1/1

4/1

AS 410-24 4/1

3,5 6 10 - -

AS 412-16 4/1 4

AS 412-24

5000 4/1 6 1

DU.-A74

0,7

AS 416-24 4/1

6300

AS 416-16

4/1 AS 516-16

6300

AS 516-24 4/1

3,5 6 10 17 -

AS 520-16 4/1 4

AS 520-24

8000

4/1 6 1

DU.-A75

0,7

AS 525-24 4/1

10000

AS 525-16 4/1

I 32b~63c

IPB280-300

.

G

B

7

0

6

-

1

9

8

8

D

I

N

1

0

2

5

=主起升

米/分

=慢速起升

米/分

6300

8000

10000

.

AS 632-12 2/1

AS 632-20 2/1

AS 640-12 2/1 6

12 20 30 40 60

AS 640-20 2/1 10 1

DU.-A76

1

AS 650-20 2/1

AS 650-12 2/1

.

.

AS型低建筑高度曲线运行(DKE型小车)电动葫芦 附表5

G

B

7

0

6

-

1

9

8

8

D

I

N

1

0

2

5

I 14~63c

IPB140-300

I 16~63c

IPB140-300

I 16~63c

IPB140-300

I 20a~63c

IPB200-300

I 22a~63c

IPB200-300

I 32a~63c

IPB280-300

=主起升

1/1

米/分

2/1

=慢速起升

起重量:(公斤)

DIN 15020/FEM

起升高度

(m)

4/1

4/1

M3 M4 M5 M6 L1 L2 L3 L4 型号 m/min 型号 m/min

630 AS 203-20 2/1

800

1000

7

1600

1250

1600

2000

3200

3,5 6 -

1250

7 12 20

1600

2000

7

2500

2500

3200

4000

4,5 7,5

5000

3200

4000

5000

3200

4000

5000

4000

5000

6300

6300

8000

10000

3,5 6

3,5 6 10

7

4 7

-

12

3,5 6 10

12 20

12 -

10

7 12 20 -

AS 204-20 2/1 10

1,6

- AS 2208-12 2/1 6 1

AS 203-20 4/1

AS 204-20 4/1 5

0,8

AS 2208-12 4/1 3

0,5

AS 306-16 2/1 AS 306-24 2/1

1,3

AS 410-16 2/1

1,3

AS 306-16 4/1

AS 310-24 2/1

AS 410-24 2/1

AS 416-24 2/1

AS 306-24 4/1

DK.-A32

DK.-A422

DK.-A42 3,5 6

DK.-A522

I 20a~63c

IPB200-300

-

AS 308-16 2/1 8 AS 308-24 2/1 12 2

DK.-A43

-

AS 412-16 2/1 8 AS 412-24 2/1 12 2

DK.-A54

-

AS 308-16 4/1 4 AS 308-24 4/1 6 1

DK.-A53

0,7 AS 310-24 4/1

3412-20 4/1 5

DK.-A64 -

AS3412-13 4/1 3,4 AS

0,5 0,8

AZ 408-20 4/1 AZ 408-32 4/1

-

AZ 410-20 4/1 5 AZ 410-32 4/1 8

DK.-A64

0,8

AS 516-16 2/1

1,3

AS 410-16 4/1

0,7

AS 516-16 4/1

0,7

1,3

AS 516-24 2/1

AS 525-24 2/1

AS 410-24 4/1

AS 416-24 4/1

AS 516-24 4/1

AS 525-24 4/1

12 20 40

AS 520-16 2/1 8 AS 520-24 2/1 12 2

DK.-A65

-

AS 412-16 4/1 4 AS 412-24 4/1 6 1

DK.-A74

10 20

AS 520-16 4/1 4 AS 520-24 4/1 6 1

DK.-A75

.

1/1

米/分

2/1

.

AS6型钢丝绳电动葫芦 附表6

固定式

UE—A

KE—A..

OE—B..

型号

K

g

D

I

N

1

5

0

2

0

/

F

E

M

m/min

m/min

kg

1/1

6300 M3 AS 6663-20

20 2

1)

1)

1)

1)

|

U

E

-

A

7

6

6

12500 M3 AS 6663-20

10 1

U

E

-

A

7

7

7

6

U

E

-

A

7

7

6

6

25000 M3 AS 6663-20

5 0,5

1)根据定货

.

O

E

-

B

0

9

25000 M3 AS 6663-12

3 0,5

U

E

-

A

7

6

6

O

E

-

B

0

8

2/1

12500 M3 AS 6663-12

6 1

12

20

30

40

60

6

10

-

15

25

12500 M6 AS 632-20

5 0,5

16000 M5 AS 640-20

20000 M4 AS 650-20

6300 M3 AS 6663-12

12 2

L5

L1

L2

L3

L4

L5

L1

L2

L3

L4

L5

L1

L2

L3

L4

L5

O

E

-

B

0

9

K

U

E

-

A

7

7

6

U

E

-

A

7

7

6

3200 M6 AS 632-12

1/1

4000 M5 AS 640-12

5000 M4 AS 650-12

3200 M6 AS632-20

4000 M5 AS640-20

5000 M4 AS650-20

2/1

6300 3m AS 632-12

8000 2m AS 640-12

10000 1Am AS 650-12

6300 M6 AS 632-20

8000 M5 AS 640-20

10000 M4 AS 650-20

12500 M6 AS 632-12

4/1

16000 M5 AS 640-12

20000 M4 AS 650-12

12 2

20 2

10 1

3 0,5

O

E

-

B

0

8

6 1

L1

L2

L3

L4

L5

L1

L2

L3

L4

L5

L1

L2

L3

L4

m

24

40

60

80

120

12

20

30

40

60

6

10

-

15

25

24

40

60

80

120

12

20

30

40

60

6

10

-

15

25

U

E

-

A

7

6

m

24

40

60

80

120

12

20

30

40

60

6

10

-

15

25

U

E

-

A

7

6

U

E

-

A

7

6

m

-

-

-

-

-

12

20

30

40

60

6

10

15

20

30

-

-

-

-

-

12

20

30

40

60

6

10

15

1)

1)

|

m

-

|

-

-

-

-

12

20

30

40

60

6

10

-

15

25

-

-

-

-

-

12

20

30

40

60

6

10

-

15

25

.

单主梁角形电动运行小车(WE—A)AS型钢丝绳电动葫芦 附表7

=主起升

1/1

2/1

=主起升

1/1

2/1

起重量:(Kg)

DIN 15020/FEM

M3 M4 M5 M6

630

800

1000

1600

630

800

1000

1000

1250

1600

1250

1600

3,5

14

7

7

14

起升高度

(m)

L1 L2 L3 L4

小车型号

型号

4/1

m/min

4/1

型号 m/min m/min m/min

AS 203-20 2/1

AS 204-20 2/1 10 1,6

AS 205-20 2/1

AS 2208-12 2/1 6 1

AS 306-16 1/1 AS 306-24 1/1

AS 308-16 1/1 16 2,6 AS 308-24 1/1 24 4

AS 310-16 1/1

AS 410-16 1/1

AS 310-24 1/1

AS 410-24 1/1

12

12

24

20

-

40

24 40

AS 412-16 1/1 16 2.6 AS 412-24 1/1 24 4

AS 416-16 1/1

AS 203-20 4/1

AS 416-24 1/1

6

6

12

8,75

-

20

AS 204-20 4/1 5 0.8

AS 205-20 4/1

AS 2208-12 4/1 3 0.5

AS 306-16 2/1

AS 306-24 2/1

AS 308-16 2/1 8 1.3

AS 308-24 2/1 12 2

AS 310-16 2/1

AS 516-16 1/1

AS 310-24 2/1

AS 516-24 1/1

2000

3200 3,5

1250

1600

2000

1600

2000

2500

2000

2500

3200

2500

3200

3,5

7

14

7

24 40

AS 520-16 1/1 16 2,6 AS 520-24 1/1 24 4

AS 525-16 1/1

AS 410-16 2/1

AS 525-24 1/1

AS 410-24 2/1

12 20

AS 412-16 2/1 8 1.3 AS 412-24 2/1 12 2

AS 416-16 2/1

AS 306-16 4/1

AS 416-24 2/1

AS 306-24 4/1

6

7,5

7

10

-

12

AS 308-16 4/1 4 AS 308-24 4/1 6 1

4000

5000 4,5

3200

4000

5000

3200

4000

5000

4000

3,5

5000

6300

8000

10000

3,5

7

4

0.7 AS 310-24 4/1

4/1 5

WE-A7

AS 3412-12 4/1 3.4 AS3412-20

0.5 0,8

AZ 408-20 4/1 AZ 408-32 4/1

AZ 410-20 4/1 5 0.8 AZ 410-32 4/1 8

AZ 412-20 4/1

AS 516-16 2/1

1,3

AS 516-24 2/1

2

AS 410-24 4/1

1

AS 516-24 4/1

1

12 20

AS 520-16 2/1 8 AS 520-24 2/1 12

1.3

AS 410-16 4/1

6 10

AS 412-16 4/1 4 AS 412-24 4/1 6

WE-A8

0.7

AS 516-16 4/1

6 10

AS 520-16 4/1 4 AS 520-24 4/1 6

0.7

.

.

葫芦双梁小车(OE型小车)电动葫芦 附表8

=主起升

米/分

起重量:(Kg)

DIN 15020/FEM

M3 M4 M5 M6

630

800

1000

1600

1250

1600

2000

3200

1250

1600

2000

2000

2500

3200

2500

3200

4000

000

3200

4000

5000

3200

4000

5000

4000

5000

6300

6300

8000

10000

3,5 6 10

3,5 6 10

7 12 20

3,5

4,5

4

6

7,5

7

10

-

12

-

-

-

7 12 20 -

起升高度

(m)

L1 L2 L3 L4

7

7

3,5

3,5

7

12

12

6

6

12

20

-

8,75

-

20

-

-

-

-

1/1

2/1

=主起升

米/分

1/1

2/1

型号 m/min

4/1

m/min

AS 306-24 2/1

AS 308-24 2/1 12 2

AS 310-24 2/1

AS 410-24 2/1

AS 412-24 2/1 12 2

AS 416-24 2/1

AS 306-24 4/1

AS 308-24 4/1 6 1

小车型号

型号

4/1

m/min

m/min

AS 203-20 2/1

AS 204-20 2/1 10 1,6

AS 205-20 2/1

AS 2208-12 2/1 6 1

AS 203-20 4/1

AS 204-20 4/1 5 0.8

AS 205-20 4/1

AS 2208-12 4/1 3 0.5

AS 306-16 2/1

AS 308-16 2/1 8 1,3

AS 310-16 2/1

AS 410-16 2/1

AS 412-16 2/1 8 1,3

AS 416-16 2/1

AS 306-16 4/1

AS 308-16 4/1 4 0,7

O-B06

AS 310-16 4/1 AS 310-24 4/1

AS 3412-13 4/1 3,4 0,5 AS3412-204/1 5 0,8

AZ 408-20 4/1 AZ 408-32 4/1

AZ 410-20 4/1 5 0,8

AZ 412-20 4/1

AS 516-16 2/1

AZ 410-32 4/1 8 1,3

AZ 412-32 4/1

AS 516-24 2/1

AS 520-24 2/1 12 2

AS 525-24 2/1

AS 410-24 4/1

AS 412-24 4/1 6 1

AS 416-24 4/1

AS 516-24 4/1

O.-B08

AS 525-24 4/1

40

AS 520-16 2/1 8 1,3

AS 525-16 2/1

AS 410-16 4/1

AS 412-16 4/1 4 0,7

AS 416-16 4/1

AS 516-16 4/1

AS 525-16 4/1

17

AS 520-16 4/1 4 0.7 AS 520-24 4/1 6 1

.

.

起升电机型号数据一览表 附表9

电动

葫芦

型号

电动

葫芦

型号

负 接

卷 电

电动 功

载 电

筒 机

葫芦 率

持 次

拉 型

续 数

r/mi

型号

力 号

P(kg)

FC% c/h

n

0,78

0,97

1,25

0,78

0,97

1,25

1,55

2

1,25

1,55

2

2,5

lk (A)

p(kw

)

FC%

c/h

r/min

Ik(A)

5

4

3

AS203-12 320

2

AS204-12 400

1A

AS205-12 500

200

5

AS

202-20

250

4

AS

202-20

320

3

AS

AS 400

2

203-20

204-20

500

1A

AS

205-20

800

1B

AS 2208-12

400

5

AS

304-16

500

4

AS

AS

630

3

305-16

306-16

800

2

AS

308-16

100

1A

AS

310-16

125

0

1B

AS 3412-13

0

AZ

630 500 AS 304-24 400

5

AS

406-16

800

406-20

AZ 630 AS 305-24 500

4

AS

408-16

100

406-20

AZ 800 AS 306-26 630

3

AS

410-16

125

0 408-20

AZ 1000 AS 308-24 800

2

AS

412-16

160

0 410-20

AZ

1250 AS 310-24

100

1A

AS

0 0

412-20

AS 1250

1B

416-16

100

3412-20

AZ 500 AS 406-24 630

5

AS

510-16

125

0 405-32

AZ 630 AS 408-24 800

4

AS

512-16

160

0 406-32

AZ

800 AS 401-26

100

3

AS

0 408-32 0

AS 200AZ 1000 AS 412-24 125

2

516-16

520-16

250

0 410-32 0

AZ 1250 AS 416-24 160

1A

AS

525-16 0 0

412-32

AS 510-24

100200

5

AS

620-12

250

0 0

AS 512-24 125

4

AS

0 0

AS 516-24 160AS 320

3

625-12

632-12

400

0 0

AS 520-24 200

2

AS

640-12

500

0 0

AS 525-24

250

1A

AS

650-12

630

0 0

1B

AS 6663-12

0

AS 620-20 200

5

0

AS 625-20 250

4

0

AS 632-20

320

3

0

AS 640-20 400

2

0

AS 650-20 500

1A

0

AS 6663-20 630

1B

2

/

1

2

A

2

/

5

0

0

2

A

2

/

1

0

0

40 240 2790

80

70

60

50

480

420

360

300

2900

2890

2860

2835

2

/

1

2

A

3

/

5

4

1

2

A

3

/

1

3

0

3

5

/

7

,

7

2

8

1

7

7

/

2

8

,

5

8

6

/

1

8

3

8

0

V

5

0

H

z

6

4

/

1

2

,

5

1,25/0,2

1

1,55/0,2

6

2/0,33

2,5/0,42

3,1/0,52

2/0,33

2,5/0,42

3,1/0,52

3,9/0,65

5/0,83

3,1/0,52

3,9/0,65

5/0,83

6,2/1

7,8/1,3

5/0,83

6,2/1

7,8/1,3

9,7/1,6

12/2

14,5/2,4

0,8

1,0

1,4

1,6

2,0

2,4

3,1 40 240 2785

2

2,5

3,1

3,9

5

3,1

3,9

5

6,2

7.8

5

6,2

48

9,7

12

14,5

7,8

9,7

12,5

15

19

24

80

70

60

50

480

420

360

300

2910

2890

2875

2840

40 240 2795

80

70

60

50

40

80

70

60

50

40

30

80

80

70

60

50

40

480

420

360

300

240

480

420

360

300

240

180

480

480

420

360

300

240

2925

2910

2900

2880

2860

2945

2940

2935

2925

2915

2850

1490

1490

1480

1475

1470

1460

0

240/24

0

70/20

480/48

0

70/20

420/42

360/36

60/20

0

0

50/20

300/30

0

240/24

40/20

0

70/20

480/48

0

70/20

420/42

0

60/20

360/36

0

50/20

300/30

0

240/24

40/20

0

70/20

480/48

0

70/20

420/42

0

60/20

360/36

300/30

50/20

0

0

40/20 240/24

0

70/20

480/48

0

70/20 420/42

60/20

0

360/36

0

50/20 300/30

0

40/20

240/24

0

30/15 180/18

0

80 480

7l0 480

60 420

50 360

40 300

40 240

40/20

2820/360

2880/425

2860/415

2835/400

2835/370

2730/320

2905/480

2880/475

2850/470

2820/460

2770/450

2990/480

2980/480

2950/470

2900/465

2870/455

4

0

2

A

5

/

1

1

1

2

/

1

2

A

5

/

5

1

1

9

1

2

/

1

2

A

4

/

5

1

1

2

A

4

/

1

1

1

6

2

2955/485

2950/485

2945/480

2930/470

2905/455

2880/440

2880

2860

2825

2805

2700

2685

0

.

2

A

2

/

1

0

0

F

C

4

A

7

/

2

0

0

2

6

0

2

/

1

2

A

6

/

5

1

1

2

A

6

/

1

0

0

1

8

0

2

6

/

6

,

2

60

50

40

80

70

60

50

360

300

240

480

420

360

300

2900

2850

2820

2905

2890

2875

2845

0,78/0,1

3

0,97/0,1

6

1,25/0.2

1

0,78/0,1

3

0,97/0.1

6

1,25/0,2

1

1,55/0,2

6

2/0,33

2

/

1

2

A

1

/

5

0

0

2

A

1

/

1

0

0

60/20

360/36

0

50/20

300/30

240/24

40/20

0

0

70/20

480/48

0

70/20

420/42

0

60/20

360/36

300/30

50/20

0

2875/445

2855/435

2835/420

2950/440

2900/435

2880/425

2855/390

2

8

1

9

/

2

,

8

2

0

.

运行小车与驱动装置配套及六方轴推荐长度一览表

附表10

运行电机型号

运行小车型号

UE—C32

UE—C422

UE—C43

DUE—A32

DUE—A42

UE—A53

UE—A54

UE—A55

UE—A64

UE—A65

DUE—A522

DUE—A53

UE—A74

UE—A75

UE—A76

UE—A776

UE—A766

OE—B06

OE—B08

OE—B09

六方轴

材质:

驱动装置

单 速 双 速

DKE—A32

DKE—A42

DKE—A422

DKE—A43

KE—A65

DKE—A522

DKE—A53

DKE—A54

DKE—A64

DKE—A65

DUE—A74

DUE—A75

DUE—A76

DKE—A74

DKE—A75

WE—A7

50Mn

DUE—A422

DUE—A43

KE—C42

KE—C422

KE—C43

DUE—A54

DUE—A55

DUE—A64

DUE—A65

KE—A53

KE—A54

KE—A64

UE—A7766

KE—A76

KE—A776

KE—A74

KE—A75

WE—A6

WE—A8

W1……

4MR2

8MR2

4/16MR2

a=17

六方轴长度c;

c=b+44

b:工字钢下翼缘

宽度

GW2……

2M2

4M2

2/8M2

a=19

六方轴长度c;

c=b+67

b:工字钢下翼缘

宽度

GW3……

2M3

4M3

2/8M3

a=22

六方轴长度c;

c=b+75

b:工字钢下翼缘

宽度

GO2……

GO3……

GO4……

2M2、4M2

2M3、4M3

2M4、4M4

2/8M2

2/8M3

2/8M4

.

.

运行电机基本参数表 附表11

运行

驱动 额定 额定 额定 负载

速度

装置 功率 转速 电流 持续率

型号

(m/min)

Pn(kw)

(r/min) In(A) FC(%)

20 0.13 1375 0.95 60

16 0.1 1395 0.9 80

12.5 0.08 1410 0.85 90

10 0.06 1425 0.8 90

8 0.05 695

0.95 40

6.3 0.04 705

5 0.03 715

20/5 0.13/0.03 1480/340

16/4 0.10/0.03 1485/340

2.0/2.7 60/20

12.5/3.2 0.08/0.02 1485/340

10/2.5 0.06/0.02 1490/350

25 0.36 2520 60

1.8

20 0.29 2630 80

16 0.23 2670 90

12.5 0.18 1265 60

1.3

10 0.14 1320 80

8 0.12 1340 90

40/10 0.6/0.15 2640/650 1.8/1.9 40/20

32/8 0.48/0.12 2730/670 1.4/2.0 50/20

25/6 0.38/0.09 2790/690 1.3/2.0 60/20

20/5 0.3/0.08 2850/700 1.2/2.0 80/20

16/4 0.24/0.06 2880/710 1/1/2.0 90/20

25 0.5 2565 2 60

20 0.45 2640 1.8 80

16 0.36 2720 1.7 90

12.5 0.28 1310 60

1.2

10 0.22 1370 80

8 0.18 1400 90

40/10 0.88/0.21 2515/590 2.5/1.5 40/20

32/8 0.7/0.17 2730/630 1/6/1.4 50/20

25/6 0.5/0.13 2800/660 1.4/1.4 60/20

20/5 0.44/0.11 2850/670 1.3//1.4 80/20

16/4 0.35/0.08 2880/690 1.2/1.4 90/20

25 0.85 2510 2.7 40

20 0.68 2610 2.4 60

16 0.54 2685 2.3 80

12.5 0.44 1310 1.9 70

10 0.35 1350 1.8 80

8 0.28 1390 1.8 90

40/10 1.45/0.32 2665/585 4/3.7 60/20

32/8 116/0.26 2730/615 3.5/3.8 70/20

25/6 0.91/0,19 2790/650 3.1/3.8 80/20

20/5 0.73/0.16 2850/660 2.9/3.9 90.20

16/4 0.58/0.13 2880/680 2.7/4 90/20

接电

次数

c/h

短路电

流(平均值)

Ik(A)

4

M

R

2

360 2.5

8

M

R

2

W

1

240

180/240

240/360

240/360

240/360

240

360

360

240

360

360

240/120

360/180

360/180

360/180

360/180

240

360

360

240

360

360

240/120

360/180

360/180

360/180

360/180

240

240

240

240

360

360

120/60

120/60

120/60

120/60

120/60

1.3

4

/

1

6

M

R

2

4.9/2.6

2

M

2

4.1

G

W

2

/

G

O

2

4

M

2

2.6

5.4/2.45

6.35

G

W

3

/

G

O

3

4

M

3

3.25

2

/

8

M

3

7.75/2.55

2

M

4

7.7

4

M

4

2

/

8

M

4

G

O

4

4.75

16.2/5.1

.

3

8

0

V

5

0

H

z

2

M

3

2

/

8

M

2

.

起升、运行电机轴向窜动量推荐表

.

附表12

型号

起升电动机

运行电动机

A2 A3 A6

A4

GW/GO

数值

A5

W1..

制动行程

1.0 min mm 1.0 1.0

0.5

1.5 min mm 1.5 1.5

2.5

制动衬厚度

min mm

— —

3.5

附表13

结构形式

① ② ③ ④ ⑤ ⑥

单速

·

·

·

双速

·

·

·

单速

· ·

双速

· ·

.

润滑油(脂)的种类和用量

附表14

润滑部位 种类 牌号名称

锂基

润滑脂

特 性 用 量

AS2..100g

AS3..100 g

AS4..150 g

AZ4..150 g

AZ4..150 g

AS5..200 g

AS2..600ml

AS3..1000ml

AS4..1500ml

AZ4..1500ml

AS5..3000ml

AS6..6000ml

约50 g

1

起升减速器驱动轴

花键,卷筒花键孔

润滑脂

滴点 约170℃

针入 310~340

(GB7324—87)

工作温度—20℃~120℃

M460中负

荷工业齿轮油

GB5903—86

运动粘度

2

414~506mm/s(40℃)

2 起升减速器 润滑油

凝点

—8℃

闪点

200℃

3 起升电机轴承

钢丝绳,导绳圈和导

绳器挡块接触面

主动走轮的开式齿

GW型驱动减速器

M2、M3、M4电机风

扇轮轴承

润滑脂 同序号1

4 润滑脂 同序号1

600~2500g

5 润滑脂 同序号1

500~1000g

6 润滑油 同序号2

GW2 300ml

GW3 750ml

50 g

7 润滑脂 同序号1

8 GO型驱动减速器 润滑油 同序号2

G02 500ml

G03 1300 ml

G04 3000 ml

G02 100 ml

G03 150 ml

G04 200 ml

9

双梁小车齿轮联轴

润滑脂 同序号1

.

.

齿轮箱检查油堵及下油堵位置图 附表15

安装角度

型号

检查孔

AS

排油孔

检查孔

AS3

排油孔

检查孔

AS4

排油孔

检查孔

AS5

排油孔

检查孔

AS6

排油孔

1

0

0

°

1

1

0

°

1

2

0

°

1

3

0

°

1

4

0

°

1

5

0

°

1

6

0

°

1

7

0

°

1

8

0

°

1

9

0

°

2

0

0

°

3

4

0

°

3 7 7 7 7 7 8 8 8 8 6 6 6 6 1 7 7 2 2 8 8 11 11

4 6 6 6 6 6 6 6 6 7 8 8 8 8 8 8 8 8 1 1 1 4 4

3 7 7 7 8 8 8 8 5 5 9 9 9 9 7 7 7 2 2 8 10 11 11

4 5 5 5 5 5 7 7 7 7 8 8 8 8 8 9 9 9 1 1 1 4 4

3 7 7 7 8 8 8 8 5 5 9 9 9 7 7 7 7 2 2 8 10 11 11

4 5 5 5 5 5 7 7 7 7 8 8 8 8 8 9 9 9 1 1 1 4 4

3 7 7 7 7 7 7 7 4 4 9 9 7 7 9 7 1 2 2 11 11 11 11

4 4 4 4 4 4 6 6 7 7 7 7 8 8 7 9 9 9 1 1

5 5

3 7 7 7 7 7 7 7 5 9 5 5 9 9 7 1 7 7 2 11 11 11 11

4 5 5 5 5 5 5 5 7 7 7 7 7 7 9 9 9 9 1 1

5 5

.

3

5

0

°

0

°

1

0

°

2

0

°

3

0

°

4

0

°

5

0

°

6

0

°

7

0

°

8

0

°

9

0

°

.

AS型电动葫芦选用表 附表16

级别

轻级

载荷使用情况

很少承受最大载荷K≤0.53

承受最小中等,最大载荷的频率程度大致相当

0.53<K≤0.67

几乎持续承受最大载荷0.67<K≤0.85

一年内每天(24)小时平均工作时间

1~2 2~4 4~8 8~16

中级 0.5~1 1~2 2~4 4~8 8~16

重级 0.25~0.5 0.5~1 1~2 2~4 4~8

机构工作级别

适用范围

使用场合

电厂

电站机器房

装配车间

仓库

车间

配抓斗

配电磁吸盘

铸造车间

块状物料搬运

废料场

配堆垛机起升机构

载荷谱均立方根K值计算公式:

33

K

3

1

R

•t

1

2

r

•t

3

r

3

•t

(1)

有效或局部载荷

式中β=

(2)

额定载荷

取物装置和吊具的重量

(3)

r

额定载荷

有效载荷或局部载荷以及取物装置和吊具重量作用下的工作时间

(4)

t

总工作时间

M3 M4 M5 M6 M7

t

仅有取物装置和吊具重量作用下的工作时间

(5)

总工作时间

.

.

A7双速电机制动器调整

.

1—慢速电机 2—制动轮 3—风扇罩 4—风扇轮 5—调整螺母

6—间隔管 7—螺钉 8—档圈 9—螺钉 10—固定环

警告:在调制动器前必须将载荷卸掉空载调试,

慢速电机拆下时主起升电机制动器失效

调试步骤如下:

a. 测量制动行程(此时电动机短暂通电);

b. 取下风扇罩3;

c. 松开螺钉7取下间隔管6及档圈8后取下风扇轮4;

d. 松开螺钉9两圈左右;

e. 反时针拧转调整螺母5,调到制动行程约为1~1.5mm(调整

螺母反时针转一周,制动行程减少约1mm);

.

f. 上好风扇轮及风扇罩并固定螺栓,检查制动行程。

g. 慢速电机1的调整参见19页8.3.3.1A2电机制动器的调整。

.

2024年4月10日发(作者:麻文乐)

.

1电动葫芦的选用(计算法)

1.1 AS型电动葫芦由于规格繁多给用户有充足的选择余地,因此合理的选素。那么如何选用电动葫芦呢?

首先,需弄清电动葫芦应用的场合,做什么工作,主要参数,工作繁忙程度,负载程度以及轨道形式(轨

道规格),建筑高度,控制方式(配套形式),电源等。然后,我们可通过经验估算或计算方法确定出机构

工作级别(M3、M4、M5、M6)等,对安全性要求高的场合,应提高一个工作级别选用。进而查阅技术数

据表确定出具体的规格型号。

1.2通过计算选用电动葫芦实例:(参见附表16)

例1:某单位机加工车间需选用一台电动葫芦,具工作状态如下:

两班制:每班工作8小时

每班吊运:13t,共5次,5t共10次,2t,共15次

吊具重量:0.7t

起升速度:V

n

=4m/min

起升高度:H=7m

计算步骤:

1)、确定每日工作时间t

h

(h)

t

h

=2H

m

·S·T/(V

H

·60)(h)

式中:H

m

=0.7×7=4.9(m)

H

m

——平均起升高度(m)可选取最大起升高度的70%

S——平均每小时工作循环次数(c/h)

S’´=相对每一种载荷每小时的起升次数(c/h)

T——每天工作服务时间(h)

V

n

T——起升速度(m/min)

S=(5+10+15)/8=3.75(c/h)

T=2×8=16(h)

V

n

=4(m/min)

t

h

=(2×4.9×3.75×16)/(4×60)=2.45(h)

2)、初步确定最大起重量:

最大起重量:G

n

=13+0.7=13.7(t)

载荷谱(K=0.397)

根据查阅技术数据表有相进似的起重量G

n

=16(t)

3)、计算载荷谱均立方根K值:

K=

3

1

r

3

.t

1

2

r

3

.t

2

...r

3

.t

3

式中:

β

1

=13t/16t=0.813 β

2

=5t/16t=0.313

β

3

=2t/16t=0.125 r=0.7t/16t=0.044

t

1

=H

m

·S´·T/(V

n

·t

h

·60)=[5×(5/8)×16]/(4×2.45×60)=0.085

t

2

=[5×(10/8)×16]/(4×2.45×60)=0.07

t

3

=[5×(15/8)×16]/(4×2.45×60)=0.255

t

Δ

=[5[(5+10+15)/8]×16]/(4×2.45×60)=0.05

S’=相对每一种载荷每小时的起升次数(c/h)

将以上结果带入式中得:

K

3

0.8130.044

0.085

0.3130.044

0.17

0.1250.044

0.2550.04430.51

333

=0.397(K<0.53=轻级

4)、根据K值(轻级)和每日平均工作时间t

h

(2.45h)确定工作级别,查电动葫芦工作级别得:机构工作

级别为M4。

5)、查技术数据表选择相应的电动葫芦为:AS640—20 4/1 L2

其主要参数: 起重量 Gn=16t

起升高度 H=10m

起升速度V

n

=5m/min

.

.

机构工作级别 M5(比M4的更可靠)

接电持续率Fc=50%(合格)

接电次数 C=300c/h(合格)

6)、核算F

C

和C值:

t

h

2.45

0.153

<50%合格

T16

51015

C



4c/h

<300c/h 合格

8

Fc

例2:今需一台电动葫芦要求性能如下:每次起重量P

1

=400kg,吊具重量P

2

=400kg,平均起升高度H

m

=2.5m,

要求起升速度24m/min,每次工作周期108秒,每日工作时间T=16h

计算步骤:(公式同例1)

1)、确定每日工作时间t

h

t

h

=(2×2.5×33.3×16)/(24×60)=1.85(h)

H

m

=2.5m,S=3600/108=33.3c/h,V

n

=24m/min,T=16h

2)、初步确定起重量G

n

G

n

=P

1

+P

2

=800Kg

3)、计算载荷谱均立方根K值

K

3

0.5

0.5

0.5

0.5

0.5

0.825

(K<0.85〕重级

3

3

式中:β

1

=400/800=0.5

r=400/800=0.5

t

1

=2.5×33.3×16/24×1.85×60=0.5

t

=(2.5×33.3×16)/(24×1.85×60)=0.5

4)、根据K值和t

h

确定机构工作组别:查电动葫芦参数表得工作组别为2m。

5)、查性能参数表选择相应的电动葫芦为:

AS308—24 1/1 L1

其主要参数:起重量 G

n

=800kg

起升高度 H=14m

起升速度 V

n

=24m/min

机构工作级别M5

接电次数 C=300c/h(合格)

接电持续率 Fc=50%(合格)

6)、核算FC和C值:

FC=t

h

/T=1.85/16=0.12,12%<50% 合格

C=3600/108=33.3c/h<300c/h 合格

9.3用户在签订合同时应阐明以下要求,以便我们帮助选择具体的型号:

a.起重量 吨

b.起升高度 米

c.起升速度 米/分(单、双速)

d.运行速度 米/分(单、双速)

e.运行小车型式

f.工作级别

g.电源

h.控制方式(配套型式)

i.电源引入方式

j.轨道型式及规格

k.是否带第二刹车装置

l.是否带超载限制器装置

m.用户的特殊要求等

用户在使用中对产品存在的问题,请及时与我公司售后服务联系,以帮助我们进一步提高产品质量。

.

.

载荷谱:β1=0.5 r=0.5

t1=0.5 tδ=0.5

AS型电动葫芦选用表 附表16

级别

轻级

载荷使用情况

很少承受最大载荷K≤0.53

承受最小中等,最大载荷的频率程度大致相当

0.53<K≤0.67

几乎持续承受最大载荷0.67<K≤0.85

一年内每天(24)小时平均工作时间

1~2 2~4 4~8 8~16

中级 0.5~1 1~2 2~4 4~8 8~16

重级 0.25~0.5 0.5~1 1~2 2~4 4~8

机构工作级别

适用范围

使用场合

电厂

电站机器房

装配车间

仓库

车间

配抓斗

配电磁吸盘

铸造车间

块状物料搬运

废料场

配堆垛机起升机构

载荷谱均立方根K值计算公式:

33

K

3

1

R

•t

1

2

r

•t

3

r

3

•t

(1)

有效或局部载荷

式中β=

(2)

额定载荷

取物装置和吊具的重量

(3)

r

额定载荷

M3 M4 M5 M6 M7

.

.

t

有效载荷或局部载荷以及取物装置和吊具重量作用下的工作时间

(4)

总工作时间

仅有取物装置和吊具重量作用下的工作时间

(5)

总工作时间

t

.

.

2.附表(图)

AS型固定式电动葫芦

附表1

起重量:(Kg)

DIN 15020/FEM

M3 M4 M5 M6

320

400

500

630

800

1000

1600

630

800

1000

1000

1250

1600

1250

1600

2000

3200

1250

1600

2000

1600

2000

2500

2000

2500

3200

2500

3,5

3200

5000

3200

4000

5000

3200

4000

5000

4000

5000

6300

6300

8000

10000

.

3,5 6

3,5 6 10

7 12

4 7 12

4,5 7,5 -

6 10

7 12 20

14 24

7 12 20

3,5 6 -

3.5

14 24 40

14 24 40

7 12 -

7 12 20

14 24 40

起升高度

(m)

L1 L2 L3 L4

=主起升 =慢速起升

1/1

米/分

1/1

米/分

2/1 2/1

4/1

4/1

型号 m/min m/min 型号 m/min m/min

AS 203-20 1/1

AS 205-20 1/1

AS 203-20 2/1

-

AS 204-20 2/1 10 1,6

AS 205-20 2/1

- AS 2208-12 2/1 6 1

AS 306-16 1/1

-

AS 308-16 1/1 16 2,6

AS 310-16 1/1

AS 410-16 1/1

-

AS 412-16 1/1 16 2,6

AS 416-16 1/1

AS 203-20 4/1

6 8.75 -

AS 204-20 4/1 5 0,8

AS 205-20 4/1

- AS 2208-12 4/1 3 0.5

AS 306-16 2/1

-

AS 308-16 2/1 8 1,3

AS 310-16 2/1

AS 516-16 1/1

40 80

AS 520-16 1/1 16 2,6

AS 525-16 1/1

AS 410-16 2/1

-

AS 412-16 2/1 8 1,3

AS 416-16 2/1

AS 306-16 4/1

-

AS 308-16 4/1 4 0,7

AS 310-16 4/1

- AS 3412-12 4/1 3.4 0.5

AZ 408-20 4/1

-

AZ 410-20 4/1 8 1,3

AZ 412-20 4/1

AS 516-16 2/1

20 40

AS 520-16 2/1 8 1,3

AS 525-16 2/1

AS 410-16 4/1

-

AS 412-16 4/1 4 0,7

AS 416-16 4/1

AS 516-16 4/1

10 17

AS 520-16 4/1 4 0.7

AS 525-16 4/1

AS 306-24 2/1

AS 308-24 2/1 12 2

AS 310-24 2/1

AS 516-24 1/1

AS 520-24 1/1 24 4

AS 525-24 1/1

AS 410-24 2/1

AS 412-24 2/1 12 2

AS 416-24 2/1

AS 306-24 4/1

AS 308-24 4/1 6 1

AS 310-24 4/1

AS 3412-20 4/1 5 0,8

AZ 408-32 4/1

AZ 410-32 4/1 8 1,3

AZ 412-32 4/1

AS 516-24 2/1

AS 520-24 2/1 12 2

AS 525-24 2/1

AS 410-24 4/1

AS 412-24 4/1 6 1

AS 416-24 4/1

AS 516-24 4/1

AS 520-24 4/1 6 1

AS 525-24 4/1

AS 306-24 1/1

AS 308-24 1/1 24 4

AS 310-24 1/1

AS 410-24 1/1

AS 412-24 1/1 24 4

AS 416-24 1/1

-

AS 204-20 1/1 20 3,3

.

AS型单轨运行小车(UE型小车)标准建筑高度钢丝绳电动葫芦 附表2

G

B

7

0

6

-

1

9

8

8

D

I

N

1

0

2

5

I 14~63c

IPB140-300

U.-C32

U.-C422

I 14~63c

IPB140-300

I 20a~63c

IPB200-300

114~63c

IPB140-300

I 20a~63c

IPB200-300

I 22a~63c

IPB200-300

I 30c~63c

IPB280-300

=主起升 =慢速起升

1/1

1/1

米/ 米/

2/1

2/1

分 分

4/1

4/1

型号 m/min 型号 m/min

AS 203-20 1/1

U.-C32

3,3

AS 203-20 2/1

7

7

14

12

12

24

20

-

40

-

AS 204-20 2/1 10

1,6

-

AS2208-12 2/1 6

1

AS 306-16 1/1 AS 306-24 1/1

2,6

AS 410-16 1/1

14 24 40

2,6

AS 203-20 4/1

3,5

3,5

7

6

6

12

4

AS 410-24 1/1

4

U.-C42

U.-C422

起重量:(Kg)

DIN 15020/FEM

M3 M4 M5 M6

320

400

500

630

800

1000

1600

630

800

1000

1000

1250

1600

1250

1600

2000

3200

1250

1600

2000

1600

2000

2500

2000

2500

3200

2500

3200

4000

5000

3200

4000

5000

3200

4000

5000

4000

5000

6300

6300

8000

10000

.

3,5

3,5

7

3,5

4,5

4

7

14

起升高度

(m)

L1 L2 L3 L4

14 24 40 -

AS 204-20 1/1 20

-

AS 308-16 1/1 16 AS 308-24 1/1 24

U.-C43

-

AS 412-16 1/1 16 AS 412-24 1/1 24

U.-A54

8,75 -

AS204-20 4/1 5 0,8

-

20

AS 205-20 4/1

- AS208-12 4/1 3 0,5

AS 306-16 2/1 AS 306-24 2/1

1,3

AS 516-16 1/1

2

AS 516-24 1/1

-

AS 308-16 2/1 8 AS 308-24 2/1 12

U.-C43

24 40 80

AS 520-161/1 16 AS 520-24 1/1 24

U.-A55

4

AS 410-24 2/1

-

AS 412-16 2/1 8

AS

412-24 2/1 12

U.-A54

2

1,3

AS 416-24 2/1

AS 306-16 4/1 AS 306-24 4/1

-

AS 308-16 4/1 4 AS 308-24 4/1 6

U.-A53

0,7 1

- AS3412-13 4/1 3.4 0.5

AS3412-20 4/1 5

U.-A64

0.8

AZ 408-20 4/1 AZ 408-32 4/1

-

AZ 410-20 4/1 5 AZ 410-32 4/1 8

U.-A64

0,8

AS 516-16 2/1

1,3

AS 516-24 2/1

2

AS 410-24 4/1

1

AS 516-24 4/1

1

2,6

AS 410-16 2/1

12 20

6

7,5

7

10

-

12

12 20 40

AS 520-16 2/1 8 AS 520-24 2/1 12

U.-A65

1,3

AS 410-16 4/1

6 10

AS 412-16 4/1 4 AS 412-24 4/1 6

U.-A74

0,7

AS 516-16 4/1

6 10 17

AS 520-16 4/1 4 AS 520-24 4/1 6

U.-A75

0,7

.

.

.

AS型单轨运行小车(KE型小车)低建筑高度钢丝绳电动葫芦 附表3

G

B

7

0

6

-

1

9

8

8

D

I

N

1

0

2

5

I 14~63c

IPB140-300

I 22a~63c

IPB200-300

I 30c~63c

IPB280-300

=主起升

1/1

米/分

2/1

=慢速起升

1/1

米/分

2/1

4/1

型号 m/min

m/min

起重量:(Kg)

DIN 15020/FEM

M3 M4 M5 M6

630

800

1000

1600

1250

1600

2000

3200

1250

1600

2000

2000

2500

3200

2500

3200

4000

5000

3200

4000

5000

3200

4000

5000

4000

5000

6300

6300

8000

10000

3,5

3,5

7

4

4,5

3,5

7

7

3,5

3,5

7

起升高度

(m)

型号

4/1

m/min

L1 L2 L3 L4 m/min

AS 203-20 2/1

7 12 - -

AS 204-20 2/1 10

1,6

K.-C42

12 -

AS 205-20 2/1

AS2208-12 2/1 6

-

1

AS 203-20 4/1

AS 204-20 4/1 5

0.8

K.-C422

6 10 K.-C42

6 -

12 20 -

12 20 -

6 10 -

7,5 - -

AS 205-20 4/1

AS2208-12 4/1 3

K.-C422

0.5

AS 306-16 2/1

AS 306-24 2/1

AS 308-16 2/1 8

AS 308-24 2/1 12 2

K.-C43

1.3

AS 310-24 2/1

AS 310-16 2/1

AS 410-16 2/1

AS 410-24 2/1

AS 412-16 2/1 8

AS 412-24 2/1 12 2

K.-A54

1.3

AS 416-24 2/1

I 22a~63c

AS 416-16 2/1

IPB200-300

AS 306-16 4/1

AS 306-24 4/1

AS 308-16 4/1 4

AS 308-24 4/1 6 1

K.-A53

0.7

AS 310-24 4/1

AS 310-16 4/1

AS3412-134/1 3.4

AS3412-20 4/1 5 0.8 K.-A64

0.5

AZ 408-20 4/1

AZ 408-32 4/1

AZ 410-32 4/1 8

K.-A64

1.3

AZ 412-32 4/1

7 12 -

AZ 410-20 4/1 5 0.8

AZ 412-20 4/1

AS 516-16 2/1

AS 516-24 2/1

AS 520-16 2/1 8

12 20 40

AS 520-24 2/1 12 2

K.-A65

1.3

AS 525-24 2/1

AS 525-16 2/1

AS 410-24 4/1

AS 410-24 4/1

AS 412-24 4/1 4

6 10 -

AS 412-24 4/1 6 1

K.-A74

0.7

AS 416-24 4/1

AS 416-24 4/1

AS 516-24 4/1

AS 516-24 4/1

AS 520-24 4/1 4

6 10 20

AS 520-24 4/1 6 1

K.-A75

0.7

AS 525-24 4/1

AS 525-24 4/1

.

.

AS型电动转弯小车(DUE型小车)的标准建筑高度电动葫芦

附表4

起重量:(Kg)

DIN 15020/FEM

M3 M4 M5 M6

320

400

500

630

800

1000

1600

630

800

1000

1000

1250

1600

1250

14 24 40 - -

起升高度

1/1

1/1

2/1

2/1

(m)

4/1

4/1

L1 L2 L3 L4 L5 型号 m/min 型号 m/min

AS 203-20 1/1

14 24 40 - -

AS 204-20 1/1 20

DU.-A32

3,3

AS 205-20

AS 203-20

1/1

2/1

7 12 20 -

7 12 - -

14 24 40 -

-

-

-

AS 204-20 2/1 10

DU.-A32

1.6

AS 205-20 2/1

AS 2208-12 2/1 6 DU.-A422

AS 306-16 1/1

AS 306-24 1/1

AS 308-16 1/1 16

AS 308-24

1/1 24 4

DU.-A43

2,6

AS 310-24 1/1

AS 310-16

AS 410-16

1/1

1/1

AS 410-24 1/1

AS 412-16 1/1 16

AS 412-24

1/1 24 4

DU.-A54

2,6

AS 416-24 1/1

AS 416-16

AS 203-20

1/1

4/1

I 14~63c

IPB140-300

I 16~63c

IPB140-300

I 20a~63c

IPB200-300

116~63c

IPB200-300

3,5 6 7,8 -

1600

2000

3200 3,5 6 - -

1250

7 12 20 -

1600

2000

1600

2000 14 24 40 80

2500

2000

2500

3200

2500

7 12 20 -

-

-

-

-

-

3,5 6 10 -

3200

4000

5000 4,5 7,5 - -

3200

4 7 12 -

4000

5000

3200

-

-

-

AS 204-20 4/1 5

DU.-A42

0.8

AS 205-20 4/1

AS 2208-12 4/1 3 DU.-A522

I 20a~63c

AS 306-16 2/1

AS 306-24 2/1

IPB200-300

AS 308-16 2/1 8

AS 308-24

2/1 12 2

DU.-A43

I 16~63c

1,3

AS 310-24 2/1

IPB200-300

AS 310-16 2/1

AS 516-16 1/1

AS 516-24 1/1

I 20a~63c

AS 520-16 1/1 16

AS 520-24

1/1 24 4

DU.-A55

IPB200-300

2,6

AS 525-24 1/1

AS 525-16

AS 410-16

1/1

2/1

AS 410-24 2/1

AS 412-16 2/1 8

AS 412-24

2/1 12 2

DU.-A54

1,3

AS 416-24 2/1

AS 416-16

AS 306-16

2/1

4/1

AS 306-24 4/1

AS 308-16 4/1 4

AS 308-24

4/1 6 1

DU.-A53

0,7

AS 310-24 4/1

AS 310-16 4/1

AS 3412-13 4/1 3,4 AS3412-20 4/1 5 0,8 DU.-A64 I 22a~63c

AZ 408-20 4/1 AZ 408-32 4/1

IPB200-300

AZ 410-20 4/1 5 AZ 410-32 4/1 8

DU.-A64

0,8 1,3

AS 516-16 2/1

AS 516-24 2/1

7 12 20 40 -

AS 520-16 2/1 8

AS 520-24

4000

2/1 12 2

DU.-A65

1,3

AS 525-24 2/1

5000

AS 525-16

1/1

2/1

AS 632-12

3200

AS 632-20 1/1

24 40 60 80 120 AS 640-12 1/1 12

AS 640-20

4000

1/1 20 2

DU.-A76

2

AS 650-20 1/1

5000

AS 650-12

4000 AS 410-16

1/1

4/1

AS 410-24 4/1

3,5 6 10 - -

AS 412-16 4/1 4

AS 412-24

5000 4/1 6 1

DU.-A74

0,7

AS 416-24 4/1

6300

AS 416-16

4/1 AS 516-16

6300

AS 516-24 4/1

3,5 6 10 17 -

AS 520-16 4/1 4

AS 520-24

8000

4/1 6 1

DU.-A75

0,7

AS 525-24 4/1

10000

AS 525-16 4/1

I 32b~63c

IPB280-300

.

G

B

7

0

6

-

1

9

8

8

D

I

N

1

0

2

5

=主起升

米/分

=慢速起升

米/分

6300

8000

10000

.

AS 632-12 2/1

AS 632-20 2/1

AS 640-12 2/1 6

12 20 30 40 60

AS 640-20 2/1 10 1

DU.-A76

1

AS 650-20 2/1

AS 650-12 2/1

.

.

AS型低建筑高度曲线运行(DKE型小车)电动葫芦 附表5

G

B

7

0

6

-

1

9

8

8

D

I

N

1

0

2

5

I 14~63c

IPB140-300

I 16~63c

IPB140-300

I 16~63c

IPB140-300

I 20a~63c

IPB200-300

I 22a~63c

IPB200-300

I 32a~63c

IPB280-300

=主起升

1/1

米/分

2/1

=慢速起升

起重量:(公斤)

DIN 15020/FEM

起升高度

(m)

4/1

4/1

M3 M4 M5 M6 L1 L2 L3 L4 型号 m/min 型号 m/min

630 AS 203-20 2/1

800

1000

7

1600

1250

1600

2000

3200

3,5 6 -

1250

7 12 20

1600

2000

7

2500

2500

3200

4000

4,5 7,5

5000

3200

4000

5000

3200

4000

5000

4000

5000

6300

6300

8000

10000

3,5 6

3,5 6 10

7

4 7

-

12

3,5 6 10

12 20

12 -

10

7 12 20 -

AS 204-20 2/1 10

1,6

- AS 2208-12 2/1 6 1

AS 203-20 4/1

AS 204-20 4/1 5

0,8

AS 2208-12 4/1 3

0,5

AS 306-16 2/1 AS 306-24 2/1

1,3

AS 410-16 2/1

1,3

AS 306-16 4/1

AS 310-24 2/1

AS 410-24 2/1

AS 416-24 2/1

AS 306-24 4/1

DK.-A32

DK.-A422

DK.-A42 3,5 6

DK.-A522

I 20a~63c

IPB200-300

-

AS 308-16 2/1 8 AS 308-24 2/1 12 2

DK.-A43

-

AS 412-16 2/1 8 AS 412-24 2/1 12 2

DK.-A54

-

AS 308-16 4/1 4 AS 308-24 4/1 6 1

DK.-A53

0,7 AS 310-24 4/1

3412-20 4/1 5

DK.-A64 -

AS3412-13 4/1 3,4 AS

0,5 0,8

AZ 408-20 4/1 AZ 408-32 4/1

-

AZ 410-20 4/1 5 AZ 410-32 4/1 8

DK.-A64

0,8

AS 516-16 2/1

1,3

AS 410-16 4/1

0,7

AS 516-16 4/1

0,7

1,3

AS 516-24 2/1

AS 525-24 2/1

AS 410-24 4/1

AS 416-24 4/1

AS 516-24 4/1

AS 525-24 4/1

12 20 40

AS 520-16 2/1 8 AS 520-24 2/1 12 2

DK.-A65

-

AS 412-16 4/1 4 AS 412-24 4/1 6 1

DK.-A74

10 20

AS 520-16 4/1 4 AS 520-24 4/1 6 1

DK.-A75

.

1/1

米/分

2/1

.

AS6型钢丝绳电动葫芦 附表6

固定式

UE—A

KE—A..

OE—B..

型号

K

g

D

I

N

1

5

0

2

0

/

F

E

M

m/min

m/min

kg

1/1

6300 M3 AS 6663-20

20 2

1)

1)

1)

1)

|

U

E

-

A

7

6

6

12500 M3 AS 6663-20

10 1

U

E

-

A

7

7

7

6

U

E

-

A

7

7

6

6

25000 M3 AS 6663-20

5 0,5

1)根据定货

.

O

E

-

B

0

9

25000 M3 AS 6663-12

3 0,5

U

E

-

A

7

6

6

O

E

-

B

0

8

2/1

12500 M3 AS 6663-12

6 1

12

20

30

40

60

6

10

-

15

25

12500 M6 AS 632-20

5 0,5

16000 M5 AS 640-20

20000 M4 AS 650-20

6300 M3 AS 6663-12

12 2

L5

L1

L2

L3

L4

L5

L1

L2

L3

L4

L5

L1

L2

L3

L4

L5

O

E

-

B

0

9

K

U

E

-

A

7

7

6

U

E

-

A

7

7

6

3200 M6 AS 632-12

1/1

4000 M5 AS 640-12

5000 M4 AS 650-12

3200 M6 AS632-20

4000 M5 AS640-20

5000 M4 AS650-20

2/1

6300 3m AS 632-12

8000 2m AS 640-12

10000 1Am AS 650-12

6300 M6 AS 632-20

8000 M5 AS 640-20

10000 M4 AS 650-20

12500 M6 AS 632-12

4/1

16000 M5 AS 640-12

20000 M4 AS 650-12

12 2

20 2

10 1

3 0,5

O

E

-

B

0

8

6 1

L1

L2

L3

L4

L5

L1

L2

L3

L4

L5

L1

L2

L3

L4

m

24

40

60

80

120

12

20

30

40

60

6

10

-

15

25

24

40

60

80

120

12

20

30

40

60

6

10

-

15

25

U

E

-

A

7

6

m

24

40

60

80

120

12

20

30

40

60

6

10

-

15

25

U

E

-

A

7

6

U

E

-

A

7

6

m

-

-

-

-

-

12

20

30

40

60

6

10

15

20

30

-

-

-

-

-

12

20

30

40

60

6

10

15

1)

1)

|

m

-

|

-

-

-

-

12

20

30

40

60

6

10

-

15

25

-

-

-

-

-

12

20

30

40

60

6

10

-

15

25

.

单主梁角形电动运行小车(WE—A)AS型钢丝绳电动葫芦 附表7

=主起升

1/1

2/1

=主起升

1/1

2/1

起重量:(Kg)

DIN 15020/FEM

M3 M4 M5 M6

630

800

1000

1600

630

800

1000

1000

1250

1600

1250

1600

3,5

14

7

7

14

起升高度

(m)

L1 L2 L3 L4

小车型号

型号

4/1

m/min

4/1

型号 m/min m/min m/min

AS 203-20 2/1

AS 204-20 2/1 10 1,6

AS 205-20 2/1

AS 2208-12 2/1 6 1

AS 306-16 1/1 AS 306-24 1/1

AS 308-16 1/1 16 2,6 AS 308-24 1/1 24 4

AS 310-16 1/1

AS 410-16 1/1

AS 310-24 1/1

AS 410-24 1/1

12

12

24

20

-

40

24 40

AS 412-16 1/1 16 2.6 AS 412-24 1/1 24 4

AS 416-16 1/1

AS 203-20 4/1

AS 416-24 1/1

6

6

12

8,75

-

20

AS 204-20 4/1 5 0.8

AS 205-20 4/1

AS 2208-12 4/1 3 0.5

AS 306-16 2/1

AS 306-24 2/1

AS 308-16 2/1 8 1.3

AS 308-24 2/1 12 2

AS 310-16 2/1

AS 516-16 1/1

AS 310-24 2/1

AS 516-24 1/1

2000

3200 3,5

1250

1600

2000

1600

2000

2500

2000

2500

3200

2500

3200

3,5

7

14

7

24 40

AS 520-16 1/1 16 2,6 AS 520-24 1/1 24 4

AS 525-16 1/1

AS 410-16 2/1

AS 525-24 1/1

AS 410-24 2/1

12 20

AS 412-16 2/1 8 1.3 AS 412-24 2/1 12 2

AS 416-16 2/1

AS 306-16 4/1

AS 416-24 2/1

AS 306-24 4/1

6

7,5

7

10

-

12

AS 308-16 4/1 4 AS 308-24 4/1 6 1

4000

5000 4,5

3200

4000

5000

3200

4000

5000

4000

3,5

5000

6300

8000

10000

3,5

7

4

0.7 AS 310-24 4/1

4/1 5

WE-A7

AS 3412-12 4/1 3.4 AS3412-20

0.5 0,8

AZ 408-20 4/1 AZ 408-32 4/1

AZ 410-20 4/1 5 0.8 AZ 410-32 4/1 8

AZ 412-20 4/1

AS 516-16 2/1

1,3

AS 516-24 2/1

2

AS 410-24 4/1

1

AS 516-24 4/1

1

12 20

AS 520-16 2/1 8 AS 520-24 2/1 12

1.3

AS 410-16 4/1

6 10

AS 412-16 4/1 4 AS 412-24 4/1 6

WE-A8

0.7

AS 516-16 4/1

6 10

AS 520-16 4/1 4 AS 520-24 4/1 6

0.7

.

.

葫芦双梁小车(OE型小车)电动葫芦 附表8

=主起升

米/分

起重量:(Kg)

DIN 15020/FEM

M3 M4 M5 M6

630

800

1000

1600

1250

1600

2000

3200

1250

1600

2000

2000

2500

3200

2500

3200

4000

000

3200

4000

5000

3200

4000

5000

4000

5000

6300

6300

8000

10000

3,5 6 10

3,5 6 10

7 12 20

3,5

4,5

4

6

7,5

7

10

-

12

-

-

-

7 12 20 -

起升高度

(m)

L1 L2 L3 L4

7

7

3,5

3,5

7

12

12

6

6

12

20

-

8,75

-

20

-

-

-

-

1/1

2/1

=主起升

米/分

1/1

2/1

型号 m/min

4/1

m/min

AS 306-24 2/1

AS 308-24 2/1 12 2

AS 310-24 2/1

AS 410-24 2/1

AS 412-24 2/1 12 2

AS 416-24 2/1

AS 306-24 4/1

AS 308-24 4/1 6 1

小车型号

型号

4/1

m/min

m/min

AS 203-20 2/1

AS 204-20 2/1 10 1,6

AS 205-20 2/1

AS 2208-12 2/1 6 1

AS 203-20 4/1

AS 204-20 4/1 5 0.8

AS 205-20 4/1

AS 2208-12 4/1 3 0.5

AS 306-16 2/1

AS 308-16 2/1 8 1,3

AS 310-16 2/1

AS 410-16 2/1

AS 412-16 2/1 8 1,3

AS 416-16 2/1

AS 306-16 4/1

AS 308-16 4/1 4 0,7

O-B06

AS 310-16 4/1 AS 310-24 4/1

AS 3412-13 4/1 3,4 0,5 AS3412-204/1 5 0,8

AZ 408-20 4/1 AZ 408-32 4/1

AZ 410-20 4/1 5 0,8

AZ 412-20 4/1

AS 516-16 2/1

AZ 410-32 4/1 8 1,3

AZ 412-32 4/1

AS 516-24 2/1

AS 520-24 2/1 12 2

AS 525-24 2/1

AS 410-24 4/1

AS 412-24 4/1 6 1

AS 416-24 4/1

AS 516-24 4/1

O.-B08

AS 525-24 4/1

40

AS 520-16 2/1 8 1,3

AS 525-16 2/1

AS 410-16 4/1

AS 412-16 4/1 4 0,7

AS 416-16 4/1

AS 516-16 4/1

AS 525-16 4/1

17

AS 520-16 4/1 4 0.7 AS 520-24 4/1 6 1

.

.

起升电机型号数据一览表 附表9

电动

葫芦

型号

电动

葫芦

型号

负 接

卷 电

电动 功

载 电

筒 机

葫芦 率

持 次

拉 型

续 数

r/mi

型号

力 号

P(kg)

FC% c/h

n

0,78

0,97

1,25

0,78

0,97

1,25

1,55

2

1,25

1,55

2

2,5

lk (A)

p(kw

)

FC%

c/h

r/min

Ik(A)

5

4

3

AS203-12 320

2

AS204-12 400

1A

AS205-12 500

200

5

AS

202-20

250

4

AS

202-20

320

3

AS

AS 400

2

203-20

204-20

500

1A

AS

205-20

800

1B

AS 2208-12

400

5

AS

304-16

500

4

AS

AS

630

3

305-16

306-16

800

2

AS

308-16

100

1A

AS

310-16

125

0

1B

AS 3412-13

0

AZ

630 500 AS 304-24 400

5

AS

406-16

800

406-20

AZ 630 AS 305-24 500

4

AS

408-16

100

406-20

AZ 800 AS 306-26 630

3

AS

410-16

125

0 408-20

AZ 1000 AS 308-24 800

2

AS

412-16

160

0 410-20

AZ

1250 AS 310-24

100

1A

AS

0 0

412-20

AS 1250

1B

416-16

100

3412-20

AZ 500 AS 406-24 630

5

AS

510-16

125

0 405-32

AZ 630 AS 408-24 800

4

AS

512-16

160

0 406-32

AZ

800 AS 401-26

100

3

AS

0 408-32 0

AS 200AZ 1000 AS 412-24 125

2

516-16

520-16

250

0 410-32 0

AZ 1250 AS 416-24 160

1A

AS

525-16 0 0

412-32

AS 510-24

100200

5

AS

620-12

250

0 0

AS 512-24 125

4

AS

0 0

AS 516-24 160AS 320

3

625-12

632-12

400

0 0

AS 520-24 200

2

AS

640-12

500

0 0

AS 525-24

250

1A

AS

650-12

630

0 0

1B

AS 6663-12

0

AS 620-20 200

5

0

AS 625-20 250

4

0

AS 632-20

320

3

0

AS 640-20 400

2

0

AS 650-20 500

1A

0

AS 6663-20 630

1B

2

/

1

2

A

2

/

5

0

0

2

A

2

/

1

0

0

40 240 2790

80

70

60

50

480

420

360

300

2900

2890

2860

2835

2

/

1

2

A

3

/

5

4

1

2

A

3

/

1

3

0

3

5

/

7

,

7

2

8

1

7

7

/

2

8

,

5

8

6

/

1

8

3

8

0

V

5

0

H

z

6

4

/

1

2

,

5

1,25/0,2

1

1,55/0,2

6

2/0,33

2,5/0,42

3,1/0,52

2/0,33

2,5/0,42

3,1/0,52

3,9/0,65

5/0,83

3,1/0,52

3,9/0,65

5/0,83

6,2/1

7,8/1,3

5/0,83

6,2/1

7,8/1,3

9,7/1,6

12/2

14,5/2,4

0,8

1,0

1,4

1,6

2,0

2,4

3,1 40 240 2785

2

2,5

3,1

3,9

5

3,1

3,9

5

6,2

7.8

5

6,2

48

9,7

12

14,5

7,8

9,7

12,5

15

19

24

80

70

60

50

480

420

360

300

2910

2890

2875

2840

40 240 2795

80

70

60

50

40

80

70

60

50

40

30

80

80

70

60

50

40

480

420

360

300

240

480

420

360

300

240

180

480

480

420

360

300

240

2925

2910

2900

2880

2860

2945

2940

2935

2925

2915

2850

1490

1490

1480

1475

1470

1460

0

240/24

0

70/20

480/48

0

70/20

420/42

360/36

60/20

0

0

50/20

300/30

0

240/24

40/20

0

70/20

480/48

0

70/20

420/42

0

60/20

360/36

0

50/20

300/30

0

240/24

40/20

0

70/20

480/48

0

70/20

420/42

0

60/20

360/36

300/30

50/20

0

0

40/20 240/24

0

70/20

480/48

0

70/20 420/42

60/20

0

360/36

0

50/20 300/30

0

40/20

240/24

0

30/15 180/18

0

80 480

7l0 480

60 420

50 360

40 300

40 240

40/20

2820/360

2880/425

2860/415

2835/400

2835/370

2730/320

2905/480

2880/475

2850/470

2820/460

2770/450

2990/480

2980/480

2950/470

2900/465

2870/455

4

0

2

A

5

/

1

1

1

2

/

1

2

A

5

/

5

1

1

9

1

2

/

1

2

A

4

/

5

1

1

2

A

4

/

1

1

1

6

2

2955/485

2950/485

2945/480

2930/470

2905/455

2880/440

2880

2860

2825

2805

2700

2685

0

.

2

A

2

/

1

0

0

F

C

4

A

7

/

2

0

0

2

6

0

2

/

1

2

A

6

/

5

1

1

2

A

6

/

1

0

0

1

8

0

2

6

/

6

,

2

60

50

40

80

70

60

50

360

300

240

480

420

360

300

2900

2850

2820

2905

2890

2875

2845

0,78/0,1

3

0,97/0,1

6

1,25/0.2

1

0,78/0,1

3

0,97/0.1

6

1,25/0,2

1

1,55/0,2

6

2/0,33

2

/

1

2

A

1

/

5

0

0

2

A

1

/

1

0

0

60/20

360/36

0

50/20

300/30

240/24

40/20

0

0

70/20

480/48

0

70/20

420/42

0

60/20

360/36

300/30

50/20

0

2875/445

2855/435

2835/420

2950/440

2900/435

2880/425

2855/390

2

8

1

9

/

2

,

8

2

0

.

运行小车与驱动装置配套及六方轴推荐长度一览表

附表10

运行电机型号

运行小车型号

UE—C32

UE—C422

UE—C43

DUE—A32

DUE—A42

UE—A53

UE—A54

UE—A55

UE—A64

UE—A65

DUE—A522

DUE—A53

UE—A74

UE—A75

UE—A76

UE—A776

UE—A766

OE—B06

OE—B08

OE—B09

六方轴

材质:

驱动装置

单 速 双 速

DKE—A32

DKE—A42

DKE—A422

DKE—A43

KE—A65

DKE—A522

DKE—A53

DKE—A54

DKE—A64

DKE—A65

DUE—A74

DUE—A75

DUE—A76

DKE—A74

DKE—A75

WE—A7

50Mn

DUE—A422

DUE—A43

KE—C42

KE—C422

KE—C43

DUE—A54

DUE—A55

DUE—A64

DUE—A65

KE—A53

KE—A54

KE—A64

UE—A7766

KE—A76

KE—A776

KE—A74

KE—A75

WE—A6

WE—A8

W1……

4MR2

8MR2

4/16MR2

a=17

六方轴长度c;

c=b+44

b:工字钢下翼缘

宽度

GW2……

2M2

4M2

2/8M2

a=19

六方轴长度c;

c=b+67

b:工字钢下翼缘

宽度

GW3……

2M3

4M3

2/8M3

a=22

六方轴长度c;

c=b+75

b:工字钢下翼缘

宽度

GO2……

GO3……

GO4……

2M2、4M2

2M3、4M3

2M4、4M4

2/8M2

2/8M3

2/8M4

.

.

运行电机基本参数表 附表11

运行

驱动 额定 额定 额定 负载

速度

装置 功率 转速 电流 持续率

型号

(m/min)

Pn(kw)

(r/min) In(A) FC(%)

20 0.13 1375 0.95 60

16 0.1 1395 0.9 80

12.5 0.08 1410 0.85 90

10 0.06 1425 0.8 90

8 0.05 695

0.95 40

6.3 0.04 705

5 0.03 715

20/5 0.13/0.03 1480/340

16/4 0.10/0.03 1485/340

2.0/2.7 60/20

12.5/3.2 0.08/0.02 1485/340

10/2.5 0.06/0.02 1490/350

25 0.36 2520 60

1.8

20 0.29 2630 80

16 0.23 2670 90

12.5 0.18 1265 60

1.3

10 0.14 1320 80

8 0.12 1340 90

40/10 0.6/0.15 2640/650 1.8/1.9 40/20

32/8 0.48/0.12 2730/670 1.4/2.0 50/20

25/6 0.38/0.09 2790/690 1.3/2.0 60/20

20/5 0.3/0.08 2850/700 1.2/2.0 80/20

16/4 0.24/0.06 2880/710 1/1/2.0 90/20

25 0.5 2565 2 60

20 0.45 2640 1.8 80

16 0.36 2720 1.7 90

12.5 0.28 1310 60

1.2

10 0.22 1370 80

8 0.18 1400 90

40/10 0.88/0.21 2515/590 2.5/1.5 40/20

32/8 0.7/0.17 2730/630 1/6/1.4 50/20

25/6 0.5/0.13 2800/660 1.4/1.4 60/20

20/5 0.44/0.11 2850/670 1.3//1.4 80/20

16/4 0.35/0.08 2880/690 1.2/1.4 90/20

25 0.85 2510 2.7 40

20 0.68 2610 2.4 60

16 0.54 2685 2.3 80

12.5 0.44 1310 1.9 70

10 0.35 1350 1.8 80

8 0.28 1390 1.8 90

40/10 1.45/0.32 2665/585 4/3.7 60/20

32/8 116/0.26 2730/615 3.5/3.8 70/20

25/6 0.91/0,19 2790/650 3.1/3.8 80/20

20/5 0.73/0.16 2850/660 2.9/3.9 90.20

16/4 0.58/0.13 2880/680 2.7/4 90/20

接电

次数

c/h

短路电

流(平均值)

Ik(A)

4

M

R

2

360 2.5

8

M

R

2

W

1

240

180/240

240/360

240/360

240/360

240

360

360

240

360

360

240/120

360/180

360/180

360/180

360/180

240

360

360

240

360

360

240/120

360/180

360/180

360/180

360/180

240

240

240

240

360

360

120/60

120/60

120/60

120/60

120/60

1.3

4

/

1

6

M

R

2

4.9/2.6

2

M

2

4.1

G

W

2

/

G

O

2

4

M

2

2.6

5.4/2.45

6.35

G

W

3

/

G

O

3

4

M

3

3.25

2

/

8

M

3

7.75/2.55

2

M

4

7.7

4

M

4

2

/

8

M

4

G

O

4

4.75

16.2/5.1

.

3

8

0

V

5

0

H

z

2

M

3

2

/

8

M

2

.

起升、运行电机轴向窜动量推荐表

.

附表12

型号

起升电动机

运行电动机

A2 A3 A6

A4

GW/GO

数值

A5

W1..

制动行程

1.0 min mm 1.0 1.0

0.5

1.5 min mm 1.5 1.5

2.5

制动衬厚度

min mm

— —

3.5

附表13

结构形式

① ② ③ ④ ⑤ ⑥

单速

·

·

·

双速

·

·

·

单速

· ·

双速

· ·

.

润滑油(脂)的种类和用量

附表14

润滑部位 种类 牌号名称

锂基

润滑脂

特 性 用 量

AS2..100g

AS3..100 g

AS4..150 g

AZ4..150 g

AZ4..150 g

AS5..200 g

AS2..600ml

AS3..1000ml

AS4..1500ml

AZ4..1500ml

AS5..3000ml

AS6..6000ml

约50 g

1

起升减速器驱动轴

花键,卷筒花键孔

润滑脂

滴点 约170℃

针入 310~340

(GB7324—87)

工作温度—20℃~120℃

M460中负

荷工业齿轮油

GB5903—86

运动粘度

2

414~506mm/s(40℃)

2 起升减速器 润滑油

凝点

—8℃

闪点

200℃

3 起升电机轴承

钢丝绳,导绳圈和导

绳器挡块接触面

主动走轮的开式齿

GW型驱动减速器

M2、M3、M4电机风

扇轮轴承

润滑脂 同序号1

4 润滑脂 同序号1

600~2500g

5 润滑脂 同序号1

500~1000g

6 润滑油 同序号2

GW2 300ml

GW3 750ml

50 g

7 润滑脂 同序号1

8 GO型驱动减速器 润滑油 同序号2

G02 500ml

G03 1300 ml

G04 3000 ml

G02 100 ml

G03 150 ml

G04 200 ml

9

双梁小车齿轮联轴

润滑脂 同序号1

.

.

齿轮箱检查油堵及下油堵位置图 附表15

安装角度

型号

检查孔

AS

排油孔

检查孔

AS3

排油孔

检查孔

AS4

排油孔

检查孔

AS5

排油孔

检查孔

AS6

排油孔

1

0

0

°

1

1

0

°

1

2

0

°

1

3

0

°

1

4

0

°

1

5

0

°

1

6

0

°

1

7

0

°

1

8

0

°

1

9

0

°

2

0

0

°

3

4

0

°

3 7 7 7 7 7 8 8 8 8 6 6 6 6 1 7 7 2 2 8 8 11 11

4 6 6 6 6 6 6 6 6 7 8 8 8 8 8 8 8 8 1 1 1 4 4

3 7 7 7 8 8 8 8 5 5 9 9 9 9 7 7 7 2 2 8 10 11 11

4 5 5 5 5 5 7 7 7 7 8 8 8 8 8 9 9 9 1 1 1 4 4

3 7 7 7 8 8 8 8 5 5 9 9 9 7 7 7 7 2 2 8 10 11 11

4 5 5 5 5 5 7 7 7 7 8 8 8 8 8 9 9 9 1 1 1 4 4

3 7 7 7 7 7 7 7 4 4 9 9 7 7 9 7 1 2 2 11 11 11 11

4 4 4 4 4 4 6 6 7 7 7 7 8 8 7 9 9 9 1 1

5 5

3 7 7 7 7 7 7 7 5 9 5 5 9 9 7 1 7 7 2 11 11 11 11

4 5 5 5 5 5 5 5 7 7 7 7 7 7 9 9 9 9 1 1

5 5

.

3

5

0

°

0

°

1

0

°

2

0

°

3

0

°

4

0

°

5

0

°

6

0

°

7

0

°

8

0

°

9

0

°

.

AS型电动葫芦选用表 附表16

级别

轻级

载荷使用情况

很少承受最大载荷K≤0.53

承受最小中等,最大载荷的频率程度大致相当

0.53<K≤0.67

几乎持续承受最大载荷0.67<K≤0.85

一年内每天(24)小时平均工作时间

1~2 2~4 4~8 8~16

中级 0.5~1 1~2 2~4 4~8 8~16

重级 0.25~0.5 0.5~1 1~2 2~4 4~8

机构工作级别

适用范围

使用场合

电厂

电站机器房

装配车间

仓库

车间

配抓斗

配电磁吸盘

铸造车间

块状物料搬运

废料场

配堆垛机起升机构

载荷谱均立方根K值计算公式:

33

K

3

1

R

•t

1

2

r

•t

3

r

3

•t

(1)

有效或局部载荷

式中β=

(2)

额定载荷

取物装置和吊具的重量

(3)

r

额定载荷

有效载荷或局部载荷以及取物装置和吊具重量作用下的工作时间

(4)

t

总工作时间

M3 M4 M5 M6 M7

t

仅有取物装置和吊具重量作用下的工作时间

(5)

总工作时间

.

.

A7双速电机制动器调整

.

1—慢速电机 2—制动轮 3—风扇罩 4—风扇轮 5—调整螺母

6—间隔管 7—螺钉 8—档圈 9—螺钉 10—固定环

警告:在调制动器前必须将载荷卸掉空载调试,

慢速电机拆下时主起升电机制动器失效

调试步骤如下:

a. 测量制动行程(此时电动机短暂通电);

b. 取下风扇罩3;

c. 松开螺钉7取下间隔管6及档圈8后取下风扇轮4;

d. 松开螺钉9两圈左右;

e. 反时针拧转调整螺母5,调到制动行程约为1~1.5mm(调整

螺母反时针转一周,制动行程减少约1mm);

.

f. 上好风扇轮及风扇罩并固定螺栓,检查制动行程。

g. 慢速电机1的调整参见19页8.3.3.1A2电机制动器的调整。

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