2024年4月27日发(作者：劳夏彤)
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 1/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
HSE/GT - NG25 - Service Manual
Contents
1. .1
2. .1
3. Ram 2
3.2
4. 3
4.1 Main block (1.0)................................................................................................................................3
4.1.1 Main block - .3
4.1.2 Bypass valve (1.3)......................................................................................................................4
4.1.3 Check valve (1.4)........................................................................................................................5
4.2 Stroke control valve (1.1).................................................................................................................6
4.3 High pressure switching valve (1.2).................................................................................................8
4.4 Block cylinder (1.6)..........................................................................................................................9
4.5 10
4.5.1 Hydraulic accumulator - low pressure LP (1.7).........................................................................10
4.5.2 Hydraulic accumulator - high pressure HP (1.8).......................................................................11
4.6 Tank damper (1.9.1 & 1.9.2)..........................................................................................................12
5. 13
5.1 13
1. Revisions
Rev. Date Name
01 14.12.2010 Eichler
Appr. Remarks
RUT_HSc first issue
2. Summary
This document is a service manual of the ram control unit HSE/GT - NG25.
It is destined to find material numbers and components according to their fitting position.
In addition the numbers of the necessary seal kits are given.
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 2/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
3. Ram Control Unit
Type
Ram Control Unit
Hydraulic Ram Control Unit HSE/GT - NG25
HSE 263 - XXX EHD 25V XXX Y - …
3.1 Products
Type
HSE 263 - 065 … 200/145 - 180
HSE 263 - 080 … 220/160 - 180
HSE 263 - 100 … 250/180 - 180
HSE 263 - 120 … 270/200 - 180
HSE 263 - 170 … 320/230 - 180
HSE 263 - 200 … 350/255 - 180
Punch force
650kN
800kN
1.000kN
1.200kN
1.700kN
2.000kN
Material number
250.00198810
250.00236710
250.00261110
250.00198511
250.00236610
250.00261310
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 3/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
4. Manual
4.1 Main block (1.0)
4.1.1 Main block - seal
1.0
2x 90
70
80
Pos. Description
1.0 main block
70 o-ring seal
75 supporting ring
80 kantseal
90 o-ring seal
075
Typ
37,7x3,53 NBR 90
44,5x47,1x3
28,24x33,32x2,51
15,6x1,78 NBR 90
Material number
250.00187611
THY.8
250.00599010
THL.8033801010
THL.80204010
Seal kit number
250.00661910
part of
250.00661910
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4.1.2 Bypass valve (1.3)
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 4/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
40
40
20
40
300 1.5
1.3
100
25
Pos. Description
1.3 bypass valve
40 o-ring-seal
20 supporting ring
100 o-ring-seal
Typ
20,29x2,62 NBR 70
21,5x26x0,7 P SP
9,25x1,78 NBR 70
4x M6x30 10.9
M8x8 45H
Material number
250.00209110
THL.80231710
THL.80309610
Seal kit number
250.00662010
part of
250.00662010
part of
THL.80202710
250.00661910
THL.80009110
250.00206010
see also chapter - 5.1 hydraulic circuit
300 socket head screw
1.5 adapter plate
25 grub screw
Sales-RUT@
4.1.3 Check valve (1.4)
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 5/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
10
10 20
10
1.4
4x 290
Pos. Description
1.4 check valve
10 o-ring-seal
20 supporting ring
290 socket head screw
Typ
VA30/25 NG 25
34,59x2,62 NBR 90
35,5x40x0,7 P
M10x30 10.9
Material number
THL.807608810
THL.80233310
THL.80310110
H01.000357
Seal kit number
250.00609210
part of
250.00609210
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 6/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
4.2 Stroke control valve (1.1)
240
2x 100
Pos. Typ
WEM263-25H1477-
1.1 stroke control valve
4LXYB1Z24/0H
hyd.4/3-way valve
WE260-4L1281Z24/0H
28,17x3,53 NBR 90
18,64x3,53 NBR 90
6x M12x45 10.9
Description
4x 90
Material number Seal kit number
250.00190910 250.00662110
THL.1466600512
THL.80250910
THL.80250110
H01.032370
THL.1382010010
and
part of 250.00662110
part of
250.00662110
240 solenoid valve
90 o-ring-seal
100 o-ring-seal
260 socket head screw
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 7/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
2x 180
160
Pos. Description Typ
70
160
Material number
THL.80252210
THL.80023810
THL.81804110
Seal kit number
part of
250.00662110
part of
250.00662110
180 o-ring-seal
160
70
socket head screw
turcon step seal
47,22x3,53 NBR 90
6x M12x45 10.9
PSK200280 - T46N
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 8/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
4.3 High pressure switching valve (1.2)
3x 80
2x 90
Pos.
1.2
80
90
Description
high pressure
switching valve
o-ring seal
o-ring seal
Typ Material number
Seal kit number
THL.3072310 THL.3222030010
7,65x1,78 NBR 90
12,42x1,78 NBR 90
THL.80202410
THL.80203610
part of
THL.3222030010
Sales-RUT@
4.4 Block cylinder (1.6)
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 9/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
Standard cylinder:
Description
for HSE/GT 650kN
for HSE/GT 800kN
for HSE/GT 1.000kN
for HSE/GT 1.200kN
for HSE/GT 1.700kN
for HSE/GT 2.000kN
Typ
200/145 - 180
220/160 - 180
250/180 - 180
270/200 - 180
320/230 - 180
350/255 - 180
Material number
250.00198710
250.00236510
250.00260110
250.00198611
250.00236410
250.00260310
Seal kit number
250.00661510
250.00661410
250.00661610
250.00531710
250.00661710
250.00661810
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 10/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
4.5 Hydraulic accumulator
4.5.1 Hydraulic accumulator - low pressure LP (1.7)
1.7
210
240
225
Pos. Description
1.7 accumulator LP
210 usit-ring
225 loocking plate
240 hexagonal screw
230 washer
Typ
SBO210-2,8E1/112U-
210EH35
U33,7-42-2
SW46
M8x16 8.8
8 ST 200HV
Material number
230
Seal kit number
THL.8014713510
THL.81602110
THL.422651310
THL.89100710
THL.84700310
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 11/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
4.5.2 Hydraulic accumulator - high pressure HP (1.8)
1.8
210
240
230
220
Pos. Description
1.8 accumulator HP
210 usit-ring
220 locking plate
240 hexagonal screw
230 washer
Typ
SBO330-1,4E1/112U-
330AB
U33,7-42-2
SW41
M8x16 8.8
8 ST 200HV
Material number
Seal kit number
250.00371310
THL.81602110
THL.422651410
THL.89100710
THL.84700310
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 12/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
4.6 Tank damper (1.9.1 & 1.9.2)
Pos.
1.9.1
1.9.2
Description
tank damper
Typ
160cm
3
63x226mm
Material number Seal kit number
250.00176610 THL.9101290010
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 13/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
5. Circuit
5.1 Hydraulic circuit
grub screw (Pos. 25) included in:
HSE/GT 650kN - 250.00198810
HSE/GT 650kN - 250.00594210
HSE/GT 800kN - 250.00236710
All other stroke drive without grub
screw.
Sales-RUT@
2024年4月27日发(作者：劳夏彤)
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 1/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
HSE/GT - NG25 - Service Manual
Contents
1. .1
2. .1
3. Ram 2
3.2
4. 3
4.1 Main block (1.0)................................................................................................................................3
4.1.1 Main block - .3
4.1.2 Bypass valve (1.3)......................................................................................................................4
4.1.3 Check valve (1.4)........................................................................................................................5
4.2 Stroke control valve (1.1).................................................................................................................6
4.3 High pressure switching valve (1.2).................................................................................................8
4.4 Block cylinder (1.6)..........................................................................................................................9
4.5 10
4.5.1 Hydraulic accumulator - low pressure LP (1.7).........................................................................10
4.5.2 Hydraulic accumulator - high pressure HP (1.8).......................................................................11
4.6 Tank damper (1.9.1 & 1.9.2)..........................................................................................................12
5. 13
5.1 13
1. Revisions
Rev. Date Name
01 14.12.2010 Eichler
Appr. Remarks
RUT_HSc first issue
2. Summary
This document is a service manual of the ram control unit HSE/GT - NG25.
It is destined to find material numbers and components according to their fitting position.
In addition the numbers of the necessary seal kits are given.
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 2/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
3. Ram Control Unit
Type
Ram Control Unit
Hydraulic Ram Control Unit HSE/GT - NG25
HSE 263 - XXX EHD 25V XXX Y - …
3.1 Products
Type
HSE 263 - 065 … 200/145 - 180
HSE 263 - 080 … 220/160 - 180
HSE 263 - 100 … 250/180 - 180
HSE 263 - 120 … 270/200 - 180
HSE 263 - 170 … 320/230 - 180
HSE 263 - 200 … 350/255 - 180
Punch force
650kN
800kN
1.000kN
1.200kN
1.700kN
2.000kN
Material number
250.00198810
250.00236710
250.00261110
250.00198511
250.00236610
250.00261310
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 3/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
4. Manual
4.1 Main block (1.0)
4.1.1 Main block - seal
1.0
2x 90
70
80
Pos. Description
1.0 main block
70 o-ring seal
75 supporting ring
80 kantseal
90 o-ring seal
075
Typ
37,7x3,53 NBR 90
44,5x47,1x3
28,24x33,32x2,51
15,6x1,78 NBR 90
Material number
250.00187611
THY.8
250.00599010
THL.8033801010
THL.80204010
Seal kit number
250.00661910
part of
250.00661910
Sales-RUT@
4.1.2 Bypass valve (1.3)
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 4/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
40
40
20
40
300 1.5
1.3
100
25
Pos. Description
1.3 bypass valve
40 o-ring-seal
20 supporting ring
100 o-ring-seal
Typ
20,29x2,62 NBR 70
21,5x26x0,7 P SP
9,25x1,78 NBR 70
4x M6x30 10.9
M8x8 45H
Material number
250.00209110
THL.80231710
THL.80309610
Seal kit number
250.00662010
part of
250.00662010
part of
THL.80202710
250.00661910
THL.80009110
250.00206010
see also chapter - 5.1 hydraulic circuit
300 socket head screw
1.5 adapter plate
25 grub screw
Sales-RUT@
4.1.3 Check valve (1.4)
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 5/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
10
10 20
10
1.4
4x 290
Pos. Description
1.4 check valve
10 o-ring-seal
20 supporting ring
290 socket head screw
Typ
VA30/25 NG 25
34,59x2,62 NBR 90
35,5x40x0,7 P
M10x30 10.9
Material number
THL.807608810
THL.80233310
THL.80310110
H01.000357
Seal kit number
250.00609210
part of
250.00609210
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 6/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
4.2 Stroke control valve (1.1)
240
2x 100
Pos. Typ
WEM263-25H1477-
1.1 stroke control valve
4LXYB1Z24/0H
hyd.4/3-way valve
WE260-4L1281Z24/0H
28,17x3,53 NBR 90
18,64x3,53 NBR 90
6x M12x45 10.9
Description
4x 90
Material number Seal kit number
250.00190910 250.00662110
THL.1466600512
THL.80250910
THL.80250110
H01.032370
THL.1382010010
and
part of 250.00662110
part of
250.00662110
240 solenoid valve
90 o-ring-seal
100 o-ring-seal
260 socket head screw
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 7/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
2x 180
160
Pos. Description Typ
70
160
Material number
THL.80252210
THL.80023810
THL.81804110
Seal kit number
part of
250.00662110
part of
250.00662110
180 o-ring-seal
160
70
socket head screw
turcon step seal
47,22x3,53 NBR 90
6x M12x45 10.9
PSK200280 - T46N
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 8/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
4.3 High pressure switching valve (1.2)
3x 80
2x 90
Pos.
1.2
80
90
Description
high pressure
switching valve
o-ring seal
o-ring seal
Typ Material number
Seal kit number
THL.3072310 THL.3222030010
7,65x1,78 NBR 90
12,42x1,78 NBR 90
THL.80202410
THL.80203610
part of
THL.3222030010
Sales-RUT@
4.4 Block cylinder (1.6)
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 9/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
Standard cylinder:
Description
for HSE/GT 650kN
for HSE/GT 800kN
for HSE/GT 1.000kN
for HSE/GT 1.200kN
for HSE/GT 1.700kN
for HSE/GT 2.000kN
Typ
200/145 - 180
220/160 - 180
250/180 - 180
270/200 - 180
320/230 - 180
350/255 - 180
Material number
250.00198710
250.00236510
250.00260110
250.00198611
250.00236410
250.00260310
Seal kit number
250.00661510
250.00661410
250.00661610
250.00531710
250.00661710
250.00661810
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 10/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
4.5 Hydraulic accumulator
4.5.1 Hydraulic accumulator - low pressure LP (1.7)
1.7
210
240
225
Pos. Description
1.7 accumulator LP
210 usit-ring
225 loocking plate
240 hexagonal screw
230 washer
Typ
SBO210-2,8E1/112U-
210EH35
U33,7-42-2
SW46
M8x16 8.8
8 ST 200HV
Material number
230
Seal kit number
THL.8014713510
THL.81602110
THL.422651310
THL.89100710
THL.84700310
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 11/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
4.5.2 Hydraulic accumulator - high pressure HP (1.8)
1.8
210
240
230
220
Pos. Description
1.8 accumulator HP
210 usit-ring
220 locking plate
240 hexagonal screw
230 washer
Typ
SBO330-1,4E1/112U-
330AB
U33,7-42-2
SW41
M8x16 8.8
8 ST 200HV
Material number
Seal kit number
250.00371310
THL.81602110
THL.422651410
THL.89100710
THL.84700310
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 12/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
4.6 Tank damper (1.9.1 & 1.9.2)
Pos.
1.9.1
1.9.2
Description
tank damper
Typ
160cm
3
63x226mm
Material number Seal kit number
250.00176610 THL.9101290010
Sales-RUT@
System HSE/GT - NG25 Datum: 2010-12-14
250.00236710-TC1-ENX-01 Name: Eichler
Service Manual Seite: 13/13
Voith Turbo
Voith Turbo H + L Hydraulic GmbH & Co. KG
Schuckertstraße 15
71277 Rutesheim, Germany
5. Circuit
5.1 Hydraulic circuit
grub screw (Pos. 25) included in:
HSE/GT 650kN - 250.00198810
HSE/GT 650kN - 250.00594210
HSE/GT 800kN - 250.00236710
All other stroke drive without grub
screw.
Sales-RUT@