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HOTSPOT II 产品说明书

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2024年8月21日发(作者:用景中)

HOTSPOT II 产品使用说明书

产品使用说明书

HOTSPOT II

第1页 / 共12页

HOTSPOT II 产品使用说明书

WARNINGS

(Concerning Hot Spot II Use & Repair)

The Hot Spot II is a pulse high energy welding unit and can generate

voltages and hot particles that are dangerous to the operator. Care should

be taken to avoid coming into direct contact with the uninsulated portions

of the holding pliers or wire being welded while using this tool. Particular

steps should be taken to avoid damage caused by sparks and sprays of

molten metal produced by welding operations. The operator can be

protected by a plastic shield from the hot particles. In no case should the

unit be used without suitable eye protection such as the shaded goggles

provided with the welder. Avoid flammable clothing and do not operate in

areas containing inflammable or explosive materials. Very high currents

are produced by this device so care should be exercised using the unit in

any electrical environments sensitive to such pulses.

Internal power supply and energy storage capacitors will retain significant

charge for an extended time interval after the unit is turned off. Circuit

board inspection or repair should be performed by qualified personnel and

only after these capacitors have been discharged. The ground electrode of

the welder (heavy lug) is electrically common with power line safety

ground and the metal case of the welder. Take care to avoid accidental

discharge to the unit's case or other grounded conductors.

Use the Hot Spot II in well ventilated areas and minimize breathing the

toxic compounds generated by the high temperature arc from the various

elements of the components being welded.

All potential operators should be aware of the above cautions and the

welder's operating characteristics before using the Hot Spot II.

警告

(HotSpot II的使用和维修)

HotSpot II是脉冲高能焊接单元,它能产生电

压和热飞溅颗粒物,这些对操作者是有危险的。

在使用该设备时要格外小心,拿钳子时不要接触

非绝缘的部分或被焊接的线,并且要采取特别措

施来防止在焊接操作时熔融金属火花溅到身上。

操作人员可以使用塑料防护物来保护自己,使自

己免受热颗粒造成的伤害。操作人员绝对不能在

不戴合适的防护镜的情况下进行操作(焊接机已

配护目镜)。不要穿易燃的衣服,不要在有易燃或

易爆材料的地方操作。该设备能产生强电流,应

该小心不要在对脉冲比较敏感的地方使用该设

备。

内部电源和储能电容器能在设备断电后延长

操作时间。线路板检测或维修都应由专业人员操

作,而且在电容器完全放完电后进行。焊接机的

接地电极(插头上的粗接线柱)是电学通用的与

电源安全接地线和焊接机的金属盒连接的电极。

设备对外壳或其它接地导体的意外放电要格外小

心。

在通风良好的地方使用Hot Spot II来减少由

焊接各种零部件时产生的高温电弧附带的有毒气

体。

所有准备操作的人员在使用Hot Spot II之前

应该看一下以上警告和焊接机的特性。

第2页 / 共12页

Controls, Indicators, and Overload Protection

The Hot Spot II is powered from the AC line through a step-down

transformer and rectifier. Front panel indicators and controls allow the

operator to easily monitor the state of the unit, determine the level of

energy to be transferred to the storage capacitors, and initiate a weld cycle,

the maximum power output of the Hot Spot II is approximately 250 Joules.

The power level is set by the position of the front panel control knob. The

power ranges, normal (low) and turbo (high), are selected by a two position

toggle switch. Initiation of the welding discharge is controlled by a snap

action push button switch.

The range switch and power level control set the voltage to which the

energy storage capacitors are charged. Peak voltage on the low range is

approximately 35 VDC and on the high range 75 VDC. The stored energy

is proportional to the square of the capacitor voltage. Increasing the setting

of the control knob will cause the capacitor to be charged to a higher level.

However, decreasing the setting will not immediately reduce the value

already stored so a welding cycle will always release an energy pulse equal

to the highest power setting since last recent discharge.

When the internal capacitors are being charged to the level set by the

energy control potentiometer, the charging indicator glows brightly. The PI

and P2 indicators show that the two high energy storage capacitors have

been charged. Once the energy in the storage capacitors has been raised to

the value indicated by the control potentiometer, the charging indicator will

be only dimly lit or off. After a weld cycle has discharged these capacitors,

the charging cycle will be repeated automatically (following a short delay

to assure internal SCR turn -off) A reset table circuit breaker in the primary

AC line is accessible on the unit's back panel and protects against damage

from internal circuit shorts and similar fault conditions.

第3页 / 共12页

HOTSPOT II 产品使用说明书

调控、指示和超负荷保护

Hot Spot II是通过降压变压器和整流器来给焊

接机提供交流电的。面板指示和控制便于操作人员

对设备状态进行监控,从而决定电容转换储存的能

量级别和启动的焊接周期。Hot Spot II的最大输出功

率大约为250焦耳。能级是由面板控制按钮的调整

决定的。能级范围----正常(低位置)和涡轮(高位

置)是通过双位拨动开关来选择的。启动焊接放电

是由便捷按钮开关来控制的。

能级范围开关和能级控制旋钮可以设定能量储

存电容器的充电电压。低位置时的峰值电压大约为

35VDC,高位置时的峰值电压为75VDC。能量储存

大小与电容器电压的平方成正比。调高控制按钮的

数值将会使电容器的充电值增加。但是,减少设定

值不会立即减少已经储存的电压值,因此每一个焊

接循环释放的能量值与上次循环放电时最高的能量

值相等。

当内部电容器充电至能量控制旋钮的设定值

时,充电指示灯将会变亮。P1和P2指示灯会显示两

个能量储存电容器的充电最大值。一旦储存电容器

的能量升高至控制旋钮的设定值时,充电指示灯会

变暗或熄灭。在一个焊接循环电容器放电后,充电

循环将会自动重复进行(紧跟着会有一个延缓来保

证内部SCR关闭)。主交流电路上可重置的断路开关

已接到设备后部面板上,用来防止因内部线路短路

或小的错误操作引起的损坏。

Hot Spot II Capabilities and Features

The principal difference between the Hot Spot II and the Standard Hot

Spot is its heavier wire welding capacity. The Hot Spot II can handle

wire pairs as heavy as #14 gauge. It can also close larger tubes than the

standard unit and can do light duty stud welding as an aid in wire harness

attachment and in insulation blanket installation.

For the same weld power the Hot Spot II can operate at lower arc voltage

than Standard Hot Spots. This produces less weld splatter and somewhat

aesthetically superior thermocouple beads. There is no difference in the

reading accuracy of the junctions produced by either unit.

The Hot Spot II operates only from AC power. A battery powered

version of the unit is not offered. Its less than 14# weight and compact

design make it a very portable package. Simplified front panel controls

and status display facilitate operator training and understanding.

Identical procedures are used when making and attaching thermocouples

as were developed for the Standard Hot Spot. Expectedly, there are fewer

problems with T type junctions or heavier wire sizes, the same internal

power circuitry operates for both high and low energy ranges. Therefore,

control resolution desired and maximum energy required should dictate

which range is to be employed for a particular application.

第4页 / 共12页

HOTSPOT II 产品使用说明书

Hot Spot II功能和特性

Hot Spot II与标准的Hot Spot的主要区别是它

的粗丝焊接能力。Hot Spot II可以焊接#14(1.6mm)

粗的线。它也可以将大尺寸的管子封口,可以连接轻

型螺柱和铠装线,以及协助安装隔热衬垫。

使用同样的焊接能量,HotSpot II可以在比

HotSpot的电弧电压低的情况下操作,这种焊接产生的

飞溅物少,而且产生的热电偶焊结球也要美观些。任

何一款设备在结球时,读取焊接能量的精确性上并没

有什么差别。

Hot Spot II只能使用交流电源,我们不提供电

池供电的设备。其重量只有14磅(6.3公斤),而且

设计紧凑、便携。简化的面板控制和状态显示便于操

作培训和学习。

制作和焊接热电偶的程序设计与HotSpot焊接时

的程序相同。该设计也达到了预期的效果,在焊接T

型热电偶或粗丝时出现的问题较少,同样的内部能量

电路可以在高和低两个量程下操作。因此,所需的控

制能力和所需的最大能量要求应该指出特定设置的特

殊要求。

HOTSPOT II 产品使用说明书

Caution!

The Hot Spot II can be damaged if operated in a mode which allows

the charging circuit to operate continuously. The welder is designed to

recharge to maximum power in less than 10 seconds.

• Starting a CHARGING CYCLE while still in a DISCHARGE

MODE will allow the charging circuit to Latch On in a continuous

discharge cycle. This extends the end of the normally short charging

cycle and will OVERHEAT and DESTROY the charging circuit

FET switch and associate components.

• TO AVOID CHARGING CIRCUIT DAMAGE, OPEN the

PLIERS CIRCUIT after each discharge. During welding operations,

the Red LED charging lamp should be on for NOT MORE than 10

SECONDS. Care should be taken that unusual welding modes,

modification to the circuitry, or discharge during a charging cycle do

not create the above damaging conditions.

态。

警告!

如果在充电模式下进行持续操作的话,Hot Spot

II有可能损坏。该焊接机在10秒钟内能达到充满状

• 在放电模式下起动充电循环(就是放电后,电

极还在接通中),会使充电电路锁定在连续放电循环

中。这种情况下会延长正常的短时间充电模式,会导

致设备过热和损坏充电电路的FET开关和相关组件。

• 为了避免充电电路损坏,在每次放电完毕后拿

开钳子,断开电路。在焊接作业时,充电红色LED指

示灯显示的时间不能超过10秒。应该注意的是,不

要非正常焊接、不要修改电路和在充电周期内不要放

电,这样就不会产生上述的损坏。

第5页 / 共12页

HOTSPOT II 产品使用说明书

Specifications

Size: 3.5" High, 8.5" Deep, 11.5" Wide (less handle)

Weight: 14 Pounds

Stored Weld Energy: 5 to 250 Watt seconds

Weld Capability: Welds wire pairs of #14 gauge or finer, and #8

or lighter studs

Cycle Time: Charging time at maximum energy setting is less

than 10 seconds

Controls: Provides energy adjustment control, dual energy switch,

and LED displays to indicate charging and energy storage status.

Power: Uses 120 VAC 60 HZ line power

(220 VAC 50HZ option)

规格

尺寸:高3.5英寸(89mm),深8.5英寸(204mm),宽11.5

英寸(292mm)(不含手柄)

重量:14磅(6.3公斤)

储存焊接能量: 5~250 瓦特秒

焊接能力:焊接一对#14(1.6mm)或更细的金属丝,8#

(螺纹大径4.166mm)或更细的螺栓

循环时间:达到额定最大充电能量的时间小于10秒

控制:提供能量调节控制旋钮、双位能量拨动开关、充

电指示灯和能量存储情况指示灯

电源:使用120V 60HZ交流电源

(220V 50HZ交流电源可选)

WARRANTY

DCC warrants to the original purchaser each HOT SPOT to be

free from defects in material and workmanship for the period of

one year from date of delivery. This warranty does not include the

internal storage battery or wear and tear due to ordinary utilization

of the unit. Neither does it cover damage caused by misuse,

negligence or improper supply voltages. DCC will repair free of

charge any units returned to its factory and deemed by DCC to be

defective under this warranty. DCC shall not be liable for any

special or consequential damages caused directly or indirectly by

the use of the HOT SPOT or performance of this warranty.

保证书

DCC保证首次购买的HOTSPOT焊接机在发货一

年内,材料和生产工艺上没有任何缺陷。该保证书承

认内置充电电池在常规使用后的损耗,并不保修因错

误操作或非正常电源导致的损坏。DCC免费维修任何

退回工厂的该担保书规定的被DCC公司确认为是产品

缺陷的设备。DCC公司不会承担任何由HOTSPOT焊

接机由引起的直接或间接的损失,也不对该保证书的

执行情况负责任。

第6页 / 共12页

HOTSPOT II 产品使用说明书

Description about the function of front and back panel 面板功能描述

1、The power control knob:The Hot Spot II is powered from the AC

line through a step-down transformer and rectifier. Front panel

indicators and controls allow the operator to easily monitor the state of

the unit, determine the level of energy to be transferred to the storage

capacitors, and initiate a weld cycle, the maximum power output of the

Hot Spot II is approximately 250 Joules. The power level is set by the

position of the front panel control knob.

2、Firing switch: Initiation of the welding discharge is controlled by a

snap action push button switch.

3、Power ranges control holder: The power ranges, normal (low) and

turbo (high), are selected by a two position toggle switch. The range

switch and power level control set the voltage to which the energy

storage capacitors are charged. Peak voltage on the low range is

approximately 35 VDC and on the high range 75 VDC.

4、Incharge LED: Once the energy in the storage capacitors has been

raised to the value indicated by the control potentiometer, the charging

indicator will be only dimly lit or off. After a weld cycle has discharged

these capacitors, the charging cycle will be repeated automatically

(following a short delay to assure internal SCR turn -off)

5、Capacitors LED(P1):The P1 indicators show that the high energy

storage capacitors have been charged.

6、Capacitors LED(P1):The P2 indicators show that the another high

energy storage capacitors have been charged.

7、Welding cable (with washer): Connects to carbon block or magnetic

iron. The cable Length: 1.5m, Diameter: 4mm (#6), Voltage: 600V

Temperature range: -50-105℃.

8、Circuit breaker knob :A reset table circuit breaker in the primary

AC line is accessible on the unit's back panel and protects against

damage from internal circuit shorts and similar fault conditions.

9、Three phase AC power cord: 220VAC 50HZ and ground

electrode. The ground electrode of the welder (heavy lug) is electrically

common with power line safety ground and the metal case of the welder.

Take care to avoid accidental discharge to the unit's case or other

grounded conductors.

10、Welding cable (with plier sleeve ): Connects to carbon block or

magnetic iron. The cable Length: 1.5m, Diameter: 4mm (#6), Voltage:

600V Temperature range: -50-105℃.

第7页 / 共12页

1、能量调控旋扭:此旋钮是调整能量大小的。能量

指示和控制便于操作人员对设备状态的监控,从而决

定电容转换储存的能量级别和启动的焊接周期。Hot

Spot II是通过降压变压器和整流器来给焊接机提供

交流电的,最大输出功率大约为250焦耳。

2、焊接按钮:此按钮是启动焊接放电的按钮。

3、能量范围调节把:此调节把是双位拨动开关,用

来调节能级范围,有正常(低位置)和涡轮(高位置)

两档选择。能级范围开关和能级控制旋钮可以设定能

量储存电容器的充电电压。低位时的峰值电压大约为

35VDC,高位置时的峰值电压为75VDC。

4、充电指示灯:当内部电容器充电至能量控制旋钮

的设定值时,充电指示灯将会变亮。一旦储存电容器

的能量升高至控制旋钮的设定值时,充电指示灯会变

暗或熄灭。在一个焊接循环电容器放电后,充电循环

将会自动重复进行(紧跟着会有一个延缓来保证内部

SCR关闭)。

5 、电容指示灯(P1):P1指示灯会显示能量储存电

容器的充电最大值。

6 、电容指示灯(P2):P2指示灯会显示另一个能量

储存电容器的充电最大值。

7、焊接电缆(带连接圈):接碳块或磁铁,1.5米长,

#6(4mm)粗,(600V,-50~105℃)。

8、断路开关按扭:在主交流电路上已安装可重置的

断路开关,此开关在设备后部面板上,用来防止因内

部线路短路或小的错误操作引起的损坏。

9、三相交流电源线:由220V 50HZ交流电源线和接

地线构成,接地线电极(插头上的粗接线柱)是电学

通用的与电源安全接地线和焊接机的金属盒连接的

电极。设备对外壳或其它接地导体的意外放电要格外

小心。

10、焊接电缆(带钳子连接套筒):接钳子,1.5米长,

#6(4mm)粗,(600V,-50~105℃)。

HOTSPOT II 产品使用说明书

Application Notes…

The combination of operator ingenuity and HotSpot flexibility allows a

wide variety of welded junctions to be produced. Illustrated here are

some HotSpot fabrication techniques and results. They provide a

suggestion of the range of possibilities and are not a definitive set of

weld examples.

●Free standing junctions are produced by holding the paired wires in the

electrode pliers and touching them to the carbon block electrode, after

the HotSpot firing switch has been pushed and continues to be held

in. The following energy settings may be used as an initial guide.

However, they should be modified to suit the individual operator, wire

type, and desired result. #30 wire pairs,20 Watt seconds; #26,30 Watt

seconds; #24,40 watt seconds; #20,50 Watt seconds; #16,100 Watt

seconds; and #14 pairs, 200 Watt seconds.

操作说明

操作人员的精明与热点焊接机的灵活的结合使

得多种焊接接合成为可能。这个操作手册上的图解说

明了一些热点焊接机的制造技术和效果。它们给各种

可能性焊接提供了建议或指导,但这并不是焊接方式

的最终模式。

●通过把热电偶线夹在带电极的钳子上并且使它们

与碳块电极接触,与此同时按一下HotSpot的点火开

关并且持续,就能产生结球。同时,已经有的能量设

置,可作为能量级别的参考。通过把热电偶线夹在带

电极的钳子上并且使它们与碳块电极接触,与此同时

按下热电偶焊接机的点火开关就能产生自动结球。能

量调节旋钮刻度可作为焊接级别的初始向导。尽管如

此,操作员还应根据热电偶线类别、期望效果、焊接

线需要的能量(如#30(20w·s)、#26(30w·s)、#24(40

w·s)、#20的热电偶线或.#16的单根丝)等进行适当

的调节,从而便于操作。

●Stripped wire pairs should be positioned in the plier electrode so that

each wire is contacted. Asymmetrical contact can produce a distorted

bead. Other factors, including wire material, contribute to bead

distortions. Multiple attempts with the same junction may help in

producing the desired shape.

●多根丝的热电偶线,应该保证所有的丝都和钳子接

触,达到充分的焊接。不对称的末端焊接,会使结球

不规则,材料的因素也会引起不规则。但在同一个接

合处的多次放电有助于产生预期的形状。

第8页 / 共12页

HOTSPOT II 产品使用说明书

●Junctions which have a quick response and easily attach to plane

surfaces can be made by flattening the bead, after it is formed. The

Function of the bead is to create an identical thermal and electrical

environment at the wire ends. The thermocouple output is not meant to

be produced by the bead, a unique alloy peculiar to that particular

junction, but by the temperature gradient along the wire themselves.

Therefore, the flattening should extend to the wires. For critical

applications, the resulting quick response couple should be compared

against an unmodified bead, since cold working during the'flattening may

effect the calibration. Unacceptable differences can be mitigated by

annealing or heat cycling.

●焊接点要迅速,并且给予压力,焊接点成扁平后,

就能焊接在表面上。热电偶结的功能是在焊接线末端

形成与基体同样的导热和导电环境,热电偶信号并不

是由结点产生的,结点仅仅是一个特殊的合金球,信

号是因为线的温度不同而产生的。因此,压扁的部分

应该与焊接线连接。对于特殊应用,快速形成的热电

偶应该和普通的

校对对比一下,

因为在压扁操作

过程中的冷处理

可能会影响校

准,通过退火或

热循环处理可以

减少差错的发生

●The HotSpot is very useful for welding thermocouples directly to

metal items which will be monitored or to brackets, nuts, bolts, clamps,

etc., which are assembled to such items. Best control and attachment is

obtained if free standing junctions are first made, and then touched down

to the metal surface (attached to the other welder wire) while the firing

button is depressed. Where positioning is critical, the junction can be

held with some slight pressure against the metal base, and then the firing

button pushed. Neither approach is useful when the wires are finer than

#26 or #28 since they will not support the pressure needed to keep them

in contact with the base material during the welding period.

第9页 / 共12页

●Hot Spot在把热电偶直接焊接到被监控的金属部件

或可以与这些金属部件组装在一起的支架、螺母、螺

钉、夹具上也是很有用的。如果结球一开始就已经制

成,直接将其与金属表面(或与其他焊接线接在一块

的)碰触,按下点火按钮就可以产生最好的监控装置。

在那些关键的地方可以使用钳子夹住接合处(而不是

碰触)并且紧靠金属基体, 然后按下点火按钮。当热

电偶线的尺寸比#26(0.4mm)或#28(0.315mm)还细时,

以上的任何一种方法都不可以使用,因为它们在焊接

时没有支持使它们与基体材料接触所需求的电压

HOTSPOT II 产品使用说明书

●Welding to materials like aluminum, copper, white metal, and brass

that have low melting temperatures and are easily oxidized, can be

facilitated by flushing the welding spot with nitrogen, argon, helium,

carbon dioxide or some similar protective gas. Also, attachment is

improved if the wire is gently "smacked" into the surface after the firing

button is depressed.

●Different physical results will be obtained if the wires are twisted, or

one wrapped around the other. For "T" type junctions, the copper can be

given a turn around the constantan to keep it from melting back too

rapidly from the arc area. Start with the constantan extended beyond the

copper ring a short distance. For welding type "T" to a copper base, first

weld the constantan wire to the base. Then cut off the wire flush with the

surface, and weld a pre-formed junction over the resulting constantan

pad. Wires can be welded to difficult bases by first passing them through

a short stub tube of similar material, and then welding the assembly to

the base.

●如果焊接线弯曲了或一根线绕在另一根线上的话,

就会得到不同的物理性能。对于“T”型热电偶的结

球,铜能给康铜提供一个回转时间,防止它在电弧区

域快速熔化,只要让康铜线比铜线长出一小段即可。

对于在铜底座上焊接“T”型热电偶来说,先把康铜

线焊接到基体上,然后将焊接线烧红处切断留基体表

面,然后在这个康铜垫上焊

接一个热电偶结。或者,一

开始将焊接线穿过一个与基

体材料材质类似的短管,然

后把组件焊接到基体上,通

过这种方法可把任何的材料

焊接在基体上。

●Fine wire thermocouples can be protected by first passing them

through a thin stainless tube and welding the end closed in a grounded

junction configuration. The HotSpot is capable of making needle probes,

using .60" or .90" O.D. tubes. Expectedly, larger tubes whose ends have

been swaged to a smaller diameter for a short distance can be similarly

closed. To protect a simple surface junction, the HotSpot Expansion Kit

includes a utility cement useful to temperatures exceeding 4000 F. This

provides stress protection and some thermal insulation at the

thermocouple attachment point. If unsuccessful in any operation, call

for help.

●一开始将细的热电偶线穿入一个细的不锈钢管并

且把结球与不锈钢管末端焊接,封住管,就可以对热

电偶线进行保护了。HotSpot 能制作针形探头,可用

外径为0.6英寸或0.90英寸的管子。同样,大的管子

在末端封口形成小的末端,也可以进行类似的封口操

作。为了保护简单的表面接合,HotSpot扩充工具有

一种粘合剂,它在4000华氏度的高温环境下特别有

用,也能在热电偶附着点上提供压力保护和热绝缘。

如果在操作上不顺利的话,请打电话给我们,我们给

您提供帮助。

●焊接那些像铝、铜、白合金、黄铜这些熔点很低、

易于氧化的材料,使用氮气、氩气、氦气、二氧化碳

或一些类似的保护气体,吹洗焊接焊点。同样,如果

在按下点火按钮后,使用焊接线对焊接处表面进行轻

微的“敲击”的话,焊接效果会更好。

第10页 / 共12页

HOTSPOT II 产品使用说明书

CAUTION

After each discharge, the HotSpot II automatically recharges. An internal

delay of a few seconds between the time the discharge button is pushed

and the start of the recharge cycle allows the storage capacitors to

discharge completely and the output SCR switches to open (unlatch). A

red LED indicator comes on during the charging cycle.

Some welding conditions (like a dirty contract) extend the discharge

cycle. If the discharge interval is too long, the charge/discharge cycle can

overlap and the internal charging circuitry may be damaged.

● THE RED CHARGING INDICATOR SHOULD NEVER BE ON

FOR MORE THAN 10 SECONDS OR DAMAGE MAY RESULT.

● THE PLIERS CIRCUIT SHOULD BE OPENED AFTER EACH

DISCHARGE TO ASSURE THE OUTPUT CIRCUIT IS OPEN.

● HIGH RESISTANCE DISCHARGE PATHS WHICH EXTEND

THE DISCHARGE INTERVAL SHOULD BE AVOIDED.

注意事项

每次放电后,HotSpot II会自动充电。松开放电按

钮后,再次充电前会有几秒的间歇,主要是使储能

电容器彻底放电和断开(拔掉)SCR输出开关。充

电过程中,一个红色LED(发光二极管)会亮起。

一些焊接条件(如:接触面不干净)会延长放

电周期。如果放电间隙过长,充电/放电循环可能会

重叠,这样会造成内部充电电路损坏。

● 红色充电指示灯亮起不应超过10秒,否则可能

表明有故障。

● 每次放电后应断开钳子与碳块电路,以保证输

出电路打开,否则会烧毁电路元件。

● 应避免高电阻放电电路延长放电时间。

第11页 / 共12页

HOTSPOT II 产品使用说明书

Guarantee Clause

1 The length of warranty will last 1 year after the installation.

In the warranty period, when it is normally operated according to the

operational manual, attached note , in case of failure, our company will

be responsible for its maintenance or repair free of charge.

2. Our company is not responsible for any direct or indirect damage

caused by the failure of our machine or using our machine.

3. The following repair cases will be charged in the warranty period:

z

z

z

z

Fault or damage caused by the improper operation, poor repair or

change.

Repair and replacement for the wearing parts.

Fault or damage caused by unintentional drop during the

transportation or movement.

Fault or damage caused by the earthquake, fire, wind, flood,

thunder and other natural disasters; or caused by the external

factors such as abnormal voltage.

4. Repair cases beyond the length of warranty

If the machine can perform normally after the repair, we will charge for

the repair according to the user’s requirement.

5. After-sales service

Any repair requirement, components purchase and other unclear points,

please consult the suppliers. During the repair, please inform the

following information including name, model, manufacture number,

problem as well as the supplier’s name.

z

z

z

保修条款

1、保修期为收货验收合格之日起1年。保修期内用

户根据使用说明书、注意事项,正常使用的情况下,

万一发生故障时,本公司将免费负责修理。

2、本公司不负责由于本装置的故障或者使用本装置

时所造成的直接或间接的损失。

3、保修期内以下的修理为有偿修理:

z 由于用户在操作上的错误以及不当的修理或改

造而造成的故障或者损坏。

易损件的修理和替换。

由于用户在运输、移动过程中跌落受冲击等用

户的使用不当而造成的故障或损坏。

由于地震、火灾、风水灾害、雷击以及其它自

然灾害,或者由于异常电压等外部因素造成的

故障或损害。

4、超过保修期的修理:修理后可维持本装置性能的

前提下,跟据用户的要求,进行有偿的修理。

5、有关售后服务:如果有修理的要求、部件的购买

以及其它不清楚的地方,请向各供货商的销售人员询

问。另外,在商量修理时,请告知购买机器的名称、

型号、产品编号、状况以及供货商名称等信息。

第12页 / 共12页

2024年8月21日发(作者:用景中)

HOTSPOT II 产品使用说明书

产品使用说明书

HOTSPOT II

第1页 / 共12页

HOTSPOT II 产品使用说明书

WARNINGS

(Concerning Hot Spot II Use & Repair)

The Hot Spot II is a pulse high energy welding unit and can generate

voltages and hot particles that are dangerous to the operator. Care should

be taken to avoid coming into direct contact with the uninsulated portions

of the holding pliers or wire being welded while using this tool. Particular

steps should be taken to avoid damage caused by sparks and sprays of

molten metal produced by welding operations. The operator can be

protected by a plastic shield from the hot particles. In no case should the

unit be used without suitable eye protection such as the shaded goggles

provided with the welder. Avoid flammable clothing and do not operate in

areas containing inflammable or explosive materials. Very high currents

are produced by this device so care should be exercised using the unit in

any electrical environments sensitive to such pulses.

Internal power supply and energy storage capacitors will retain significant

charge for an extended time interval after the unit is turned off. Circuit

board inspection or repair should be performed by qualified personnel and

only after these capacitors have been discharged. The ground electrode of

the welder (heavy lug) is electrically common with power line safety

ground and the metal case of the welder. Take care to avoid accidental

discharge to the unit's case or other grounded conductors.

Use the Hot Spot II in well ventilated areas and minimize breathing the

toxic compounds generated by the high temperature arc from the various

elements of the components being welded.

All potential operators should be aware of the above cautions and the

welder's operating characteristics before using the Hot Spot II.

警告

(HotSpot II的使用和维修)

HotSpot II是脉冲高能焊接单元,它能产生电

压和热飞溅颗粒物,这些对操作者是有危险的。

在使用该设备时要格外小心,拿钳子时不要接触

非绝缘的部分或被焊接的线,并且要采取特别措

施来防止在焊接操作时熔融金属火花溅到身上。

操作人员可以使用塑料防护物来保护自己,使自

己免受热颗粒造成的伤害。操作人员绝对不能在

不戴合适的防护镜的情况下进行操作(焊接机已

配护目镜)。不要穿易燃的衣服,不要在有易燃或

易爆材料的地方操作。该设备能产生强电流,应

该小心不要在对脉冲比较敏感的地方使用该设

备。

内部电源和储能电容器能在设备断电后延长

操作时间。线路板检测或维修都应由专业人员操

作,而且在电容器完全放完电后进行。焊接机的

接地电极(插头上的粗接线柱)是电学通用的与

电源安全接地线和焊接机的金属盒连接的电极。

设备对外壳或其它接地导体的意外放电要格外小

心。

在通风良好的地方使用Hot Spot II来减少由

焊接各种零部件时产生的高温电弧附带的有毒气

体。

所有准备操作的人员在使用Hot Spot II之前

应该看一下以上警告和焊接机的特性。

第2页 / 共12页

Controls, Indicators, and Overload Protection

The Hot Spot II is powered from the AC line through a step-down

transformer and rectifier. Front panel indicators and controls allow the

operator to easily monitor the state of the unit, determine the level of

energy to be transferred to the storage capacitors, and initiate a weld cycle,

the maximum power output of the Hot Spot II is approximately 250 Joules.

The power level is set by the position of the front panel control knob. The

power ranges, normal (low) and turbo (high), are selected by a two position

toggle switch. Initiation of the welding discharge is controlled by a snap

action push button switch.

The range switch and power level control set the voltage to which the

energy storage capacitors are charged. Peak voltage on the low range is

approximately 35 VDC and on the high range 75 VDC. The stored energy

is proportional to the square of the capacitor voltage. Increasing the setting

of the control knob will cause the capacitor to be charged to a higher level.

However, decreasing the setting will not immediately reduce the value

already stored so a welding cycle will always release an energy pulse equal

to the highest power setting since last recent discharge.

When the internal capacitors are being charged to the level set by the

energy control potentiometer, the charging indicator glows brightly. The PI

and P2 indicators show that the two high energy storage capacitors have

been charged. Once the energy in the storage capacitors has been raised to

the value indicated by the control potentiometer, the charging indicator will

be only dimly lit or off. After a weld cycle has discharged these capacitors,

the charging cycle will be repeated automatically (following a short delay

to assure internal SCR turn -off) A reset table circuit breaker in the primary

AC line is accessible on the unit's back panel and protects against damage

from internal circuit shorts and similar fault conditions.

第3页 / 共12页

HOTSPOT II 产品使用说明书

调控、指示和超负荷保护

Hot Spot II是通过降压变压器和整流器来给焊

接机提供交流电的。面板指示和控制便于操作人员

对设备状态进行监控,从而决定电容转换储存的能

量级别和启动的焊接周期。Hot Spot II的最大输出功

率大约为250焦耳。能级是由面板控制按钮的调整

决定的。能级范围----正常(低位置)和涡轮(高位

置)是通过双位拨动开关来选择的。启动焊接放电

是由便捷按钮开关来控制的。

能级范围开关和能级控制旋钮可以设定能量储

存电容器的充电电压。低位置时的峰值电压大约为

35VDC,高位置时的峰值电压为75VDC。能量储存

大小与电容器电压的平方成正比。调高控制按钮的

数值将会使电容器的充电值增加。但是,减少设定

值不会立即减少已经储存的电压值,因此每一个焊

接循环释放的能量值与上次循环放电时最高的能量

值相等。

当内部电容器充电至能量控制旋钮的设定值

时,充电指示灯将会变亮。P1和P2指示灯会显示两

个能量储存电容器的充电最大值。一旦储存电容器

的能量升高至控制旋钮的设定值时,充电指示灯会

变暗或熄灭。在一个焊接循环电容器放电后,充电

循环将会自动重复进行(紧跟着会有一个延缓来保

证内部SCR关闭)。主交流电路上可重置的断路开关

已接到设备后部面板上,用来防止因内部线路短路

或小的错误操作引起的损坏。

Hot Spot II Capabilities and Features

The principal difference between the Hot Spot II and the Standard Hot

Spot is its heavier wire welding capacity. The Hot Spot II can handle

wire pairs as heavy as #14 gauge. It can also close larger tubes than the

standard unit and can do light duty stud welding as an aid in wire harness

attachment and in insulation blanket installation.

For the same weld power the Hot Spot II can operate at lower arc voltage

than Standard Hot Spots. This produces less weld splatter and somewhat

aesthetically superior thermocouple beads. There is no difference in the

reading accuracy of the junctions produced by either unit.

The Hot Spot II operates only from AC power. A battery powered

version of the unit is not offered. Its less than 14# weight and compact

design make it a very portable package. Simplified front panel controls

and status display facilitate operator training and understanding.

Identical procedures are used when making and attaching thermocouples

as were developed for the Standard Hot Spot. Expectedly, there are fewer

problems with T type junctions or heavier wire sizes, the same internal

power circuitry operates for both high and low energy ranges. Therefore,

control resolution desired and maximum energy required should dictate

which range is to be employed for a particular application.

第4页 / 共12页

HOTSPOT II 产品使用说明书

Hot Spot II功能和特性

Hot Spot II与标准的Hot Spot的主要区别是它

的粗丝焊接能力。Hot Spot II可以焊接#14(1.6mm)

粗的线。它也可以将大尺寸的管子封口,可以连接轻

型螺柱和铠装线,以及协助安装隔热衬垫。

使用同样的焊接能量,HotSpot II可以在比

HotSpot的电弧电压低的情况下操作,这种焊接产生的

飞溅物少,而且产生的热电偶焊结球也要美观些。任

何一款设备在结球时,读取焊接能量的精确性上并没

有什么差别。

Hot Spot II只能使用交流电源,我们不提供电

池供电的设备。其重量只有14磅(6.3公斤),而且

设计紧凑、便携。简化的面板控制和状态显示便于操

作培训和学习。

制作和焊接热电偶的程序设计与HotSpot焊接时

的程序相同。该设计也达到了预期的效果,在焊接T

型热电偶或粗丝时出现的问题较少,同样的内部能量

电路可以在高和低两个量程下操作。因此,所需的控

制能力和所需的最大能量要求应该指出特定设置的特

殊要求。

HOTSPOT II 产品使用说明书

Caution!

The Hot Spot II can be damaged if operated in a mode which allows

the charging circuit to operate continuously. The welder is designed to

recharge to maximum power in less than 10 seconds.

• Starting a CHARGING CYCLE while still in a DISCHARGE

MODE will allow the charging circuit to Latch On in a continuous

discharge cycle. This extends the end of the normally short charging

cycle and will OVERHEAT and DESTROY the charging circuit

FET switch and associate components.

• TO AVOID CHARGING CIRCUIT DAMAGE, OPEN the

PLIERS CIRCUIT after each discharge. During welding operations,

the Red LED charging lamp should be on for NOT MORE than 10

SECONDS. Care should be taken that unusual welding modes,

modification to the circuitry, or discharge during a charging cycle do

not create the above damaging conditions.

态。

警告!

如果在充电模式下进行持续操作的话,Hot Spot

II有可能损坏。该焊接机在10秒钟内能达到充满状

• 在放电模式下起动充电循环(就是放电后,电

极还在接通中),会使充电电路锁定在连续放电循环

中。这种情况下会延长正常的短时间充电模式,会导

致设备过热和损坏充电电路的FET开关和相关组件。

• 为了避免充电电路损坏,在每次放电完毕后拿

开钳子,断开电路。在焊接作业时,充电红色LED指

示灯显示的时间不能超过10秒。应该注意的是,不

要非正常焊接、不要修改电路和在充电周期内不要放

电,这样就不会产生上述的损坏。

第5页 / 共12页

HOTSPOT II 产品使用说明书

Specifications

Size: 3.5" High, 8.5" Deep, 11.5" Wide (less handle)

Weight: 14 Pounds

Stored Weld Energy: 5 to 250 Watt seconds

Weld Capability: Welds wire pairs of #14 gauge or finer, and #8

or lighter studs

Cycle Time: Charging time at maximum energy setting is less

than 10 seconds

Controls: Provides energy adjustment control, dual energy switch,

and LED displays to indicate charging and energy storage status.

Power: Uses 120 VAC 60 HZ line power

(220 VAC 50HZ option)

规格

尺寸:高3.5英寸(89mm),深8.5英寸(204mm),宽11.5

英寸(292mm)(不含手柄)

重量:14磅(6.3公斤)

储存焊接能量: 5~250 瓦特秒

焊接能力:焊接一对#14(1.6mm)或更细的金属丝,8#

(螺纹大径4.166mm)或更细的螺栓

循环时间:达到额定最大充电能量的时间小于10秒

控制:提供能量调节控制旋钮、双位能量拨动开关、充

电指示灯和能量存储情况指示灯

电源:使用120V 60HZ交流电源

(220V 50HZ交流电源可选)

WARRANTY

DCC warrants to the original purchaser each HOT SPOT to be

free from defects in material and workmanship for the period of

one year from date of delivery. This warranty does not include the

internal storage battery or wear and tear due to ordinary utilization

of the unit. Neither does it cover damage caused by misuse,

negligence or improper supply voltages. DCC will repair free of

charge any units returned to its factory and deemed by DCC to be

defective under this warranty. DCC shall not be liable for any

special or consequential damages caused directly or indirectly by

the use of the HOT SPOT or performance of this warranty.

保证书

DCC保证首次购买的HOTSPOT焊接机在发货一

年内,材料和生产工艺上没有任何缺陷。该保证书承

认内置充电电池在常规使用后的损耗,并不保修因错

误操作或非正常电源导致的损坏。DCC免费维修任何

退回工厂的该担保书规定的被DCC公司确认为是产品

缺陷的设备。DCC公司不会承担任何由HOTSPOT焊

接机由引起的直接或间接的损失,也不对该保证书的

执行情况负责任。

第6页 / 共12页

HOTSPOT II 产品使用说明书

Description about the function of front and back panel 面板功能描述

1、The power control knob:The Hot Spot II is powered from the AC

line through a step-down transformer and rectifier. Front panel

indicators and controls allow the operator to easily monitor the state of

the unit, determine the level of energy to be transferred to the storage

capacitors, and initiate a weld cycle, the maximum power output of the

Hot Spot II is approximately 250 Joules. The power level is set by the

position of the front panel control knob.

2、Firing switch: Initiation of the welding discharge is controlled by a

snap action push button switch.

3、Power ranges control holder: The power ranges, normal (low) and

turbo (high), are selected by a two position toggle switch. The range

switch and power level control set the voltage to which the energy

storage capacitors are charged. Peak voltage on the low range is

approximately 35 VDC and on the high range 75 VDC.

4、Incharge LED: Once the energy in the storage capacitors has been

raised to the value indicated by the control potentiometer, the charging

indicator will be only dimly lit or off. After a weld cycle has discharged

these capacitors, the charging cycle will be repeated automatically

(following a short delay to assure internal SCR turn -off)

5、Capacitors LED(P1):The P1 indicators show that the high energy

storage capacitors have been charged.

6、Capacitors LED(P1):The P2 indicators show that the another high

energy storage capacitors have been charged.

7、Welding cable (with washer): Connects to carbon block or magnetic

iron. The cable Length: 1.5m, Diameter: 4mm (#6), Voltage: 600V

Temperature range: -50-105℃.

8、Circuit breaker knob :A reset table circuit breaker in the primary

AC line is accessible on the unit's back panel and protects against

damage from internal circuit shorts and similar fault conditions.

9、Three phase AC power cord: 220VAC 50HZ and ground

electrode. The ground electrode of the welder (heavy lug) is electrically

common with power line safety ground and the metal case of the welder.

Take care to avoid accidental discharge to the unit's case or other

grounded conductors.

10、Welding cable (with plier sleeve ): Connects to carbon block or

magnetic iron. The cable Length: 1.5m, Diameter: 4mm (#6), Voltage:

600V Temperature range: -50-105℃.

第7页 / 共12页

1、能量调控旋扭:此旋钮是调整能量大小的。能量

指示和控制便于操作人员对设备状态的监控,从而决

定电容转换储存的能量级别和启动的焊接周期。Hot

Spot II是通过降压变压器和整流器来给焊接机提供

交流电的,最大输出功率大约为250焦耳。

2、焊接按钮:此按钮是启动焊接放电的按钮。

3、能量范围调节把:此调节把是双位拨动开关,用

来调节能级范围,有正常(低位置)和涡轮(高位置)

两档选择。能级范围开关和能级控制旋钮可以设定能

量储存电容器的充电电压。低位时的峰值电压大约为

35VDC,高位置时的峰值电压为75VDC。

4、充电指示灯:当内部电容器充电至能量控制旋钮

的设定值时,充电指示灯将会变亮。一旦储存电容器

的能量升高至控制旋钮的设定值时,充电指示灯会变

暗或熄灭。在一个焊接循环电容器放电后,充电循环

将会自动重复进行(紧跟着会有一个延缓来保证内部

SCR关闭)。

5 、电容指示灯(P1):P1指示灯会显示能量储存电

容器的充电最大值。

6 、电容指示灯(P2):P2指示灯会显示另一个能量

储存电容器的充电最大值。

7、焊接电缆(带连接圈):接碳块或磁铁,1.5米长,

#6(4mm)粗,(600V,-50~105℃)。

8、断路开关按扭:在主交流电路上已安装可重置的

断路开关,此开关在设备后部面板上,用来防止因内

部线路短路或小的错误操作引起的损坏。

9、三相交流电源线:由220V 50HZ交流电源线和接

地线构成,接地线电极(插头上的粗接线柱)是电学

通用的与电源安全接地线和焊接机的金属盒连接的

电极。设备对外壳或其它接地导体的意外放电要格外

小心。

10、焊接电缆(带钳子连接套筒):接钳子,1.5米长,

#6(4mm)粗,(600V,-50~105℃)。

HOTSPOT II 产品使用说明书

Application Notes…

The combination of operator ingenuity and HotSpot flexibility allows a

wide variety of welded junctions to be produced. Illustrated here are

some HotSpot fabrication techniques and results. They provide a

suggestion of the range of possibilities and are not a definitive set of

weld examples.

●Free standing junctions are produced by holding the paired wires in the

electrode pliers and touching them to the carbon block electrode, after

the HotSpot firing switch has been pushed and continues to be held

in. The following energy settings may be used as an initial guide.

However, they should be modified to suit the individual operator, wire

type, and desired result. #30 wire pairs,20 Watt seconds; #26,30 Watt

seconds; #24,40 watt seconds; #20,50 Watt seconds; #16,100 Watt

seconds; and #14 pairs, 200 Watt seconds.

操作说明

操作人员的精明与热点焊接机的灵活的结合使

得多种焊接接合成为可能。这个操作手册上的图解说

明了一些热点焊接机的制造技术和效果。它们给各种

可能性焊接提供了建议或指导,但这并不是焊接方式

的最终模式。

●通过把热电偶线夹在带电极的钳子上并且使它们

与碳块电极接触,与此同时按一下HotSpot的点火开

关并且持续,就能产生结球。同时,已经有的能量设

置,可作为能量级别的参考。通过把热电偶线夹在带

电极的钳子上并且使它们与碳块电极接触,与此同时

按下热电偶焊接机的点火开关就能产生自动结球。能

量调节旋钮刻度可作为焊接级别的初始向导。尽管如

此,操作员还应根据热电偶线类别、期望效果、焊接

线需要的能量(如#30(20w·s)、#26(30w·s)、#24(40

w·s)、#20的热电偶线或.#16的单根丝)等进行适当

的调节,从而便于操作。

●Stripped wire pairs should be positioned in the plier electrode so that

each wire is contacted. Asymmetrical contact can produce a distorted

bead. Other factors, including wire material, contribute to bead

distortions. Multiple attempts with the same junction may help in

producing the desired shape.

●多根丝的热电偶线,应该保证所有的丝都和钳子接

触,达到充分的焊接。不对称的末端焊接,会使结球

不规则,材料的因素也会引起不规则。但在同一个接

合处的多次放电有助于产生预期的形状。

第8页 / 共12页

HOTSPOT II 产品使用说明书

●Junctions which have a quick response and easily attach to plane

surfaces can be made by flattening the bead, after it is formed. The

Function of the bead is to create an identical thermal and electrical

environment at the wire ends. The thermocouple output is not meant to

be produced by the bead, a unique alloy peculiar to that particular

junction, but by the temperature gradient along the wire themselves.

Therefore, the flattening should extend to the wires. For critical

applications, the resulting quick response couple should be compared

against an unmodified bead, since cold working during the'flattening may

effect the calibration. Unacceptable differences can be mitigated by

annealing or heat cycling.

●焊接点要迅速,并且给予压力,焊接点成扁平后,

就能焊接在表面上。热电偶结的功能是在焊接线末端

形成与基体同样的导热和导电环境,热电偶信号并不

是由结点产生的,结点仅仅是一个特殊的合金球,信

号是因为线的温度不同而产生的。因此,压扁的部分

应该与焊接线连接。对于特殊应用,快速形成的热电

偶应该和普通的

校对对比一下,

因为在压扁操作

过程中的冷处理

可能会影响校

准,通过退火或

热循环处理可以

减少差错的发生

●The HotSpot is very useful for welding thermocouples directly to

metal items which will be monitored or to brackets, nuts, bolts, clamps,

etc., which are assembled to such items. Best control and attachment is

obtained if free standing junctions are first made, and then touched down

to the metal surface (attached to the other welder wire) while the firing

button is depressed. Where positioning is critical, the junction can be

held with some slight pressure against the metal base, and then the firing

button pushed. Neither approach is useful when the wires are finer than

#26 or #28 since they will not support the pressure needed to keep them

in contact with the base material during the welding period.

第9页 / 共12页

●Hot Spot在把热电偶直接焊接到被监控的金属部件

或可以与这些金属部件组装在一起的支架、螺母、螺

钉、夹具上也是很有用的。如果结球一开始就已经制

成,直接将其与金属表面(或与其他焊接线接在一块

的)碰触,按下点火按钮就可以产生最好的监控装置。

在那些关键的地方可以使用钳子夹住接合处(而不是

碰触)并且紧靠金属基体, 然后按下点火按钮。当热

电偶线的尺寸比#26(0.4mm)或#28(0.315mm)还细时,

以上的任何一种方法都不可以使用,因为它们在焊接

时没有支持使它们与基体材料接触所需求的电压

HOTSPOT II 产品使用说明书

●Welding to materials like aluminum, copper, white metal, and brass

that have low melting temperatures and are easily oxidized, can be

facilitated by flushing the welding spot with nitrogen, argon, helium,

carbon dioxide or some similar protective gas. Also, attachment is

improved if the wire is gently "smacked" into the surface after the firing

button is depressed.

●Different physical results will be obtained if the wires are twisted, or

one wrapped around the other. For "T" type junctions, the copper can be

given a turn around the constantan to keep it from melting back too

rapidly from the arc area. Start with the constantan extended beyond the

copper ring a short distance. For welding type "T" to a copper base, first

weld the constantan wire to the base. Then cut off the wire flush with the

surface, and weld a pre-formed junction over the resulting constantan

pad. Wires can be welded to difficult bases by first passing them through

a short stub tube of similar material, and then welding the assembly to

the base.

●如果焊接线弯曲了或一根线绕在另一根线上的话,

就会得到不同的物理性能。对于“T”型热电偶的结

球,铜能给康铜提供一个回转时间,防止它在电弧区

域快速熔化,只要让康铜线比铜线长出一小段即可。

对于在铜底座上焊接“T”型热电偶来说,先把康铜

线焊接到基体上,然后将焊接线烧红处切断留基体表

面,然后在这个康铜垫上焊

接一个热电偶结。或者,一

开始将焊接线穿过一个与基

体材料材质类似的短管,然

后把组件焊接到基体上,通

过这种方法可把任何的材料

焊接在基体上。

●Fine wire thermocouples can be protected by first passing them

through a thin stainless tube and welding the end closed in a grounded

junction configuration. The HotSpot is capable of making needle probes,

using .60" or .90" O.D. tubes. Expectedly, larger tubes whose ends have

been swaged to a smaller diameter for a short distance can be similarly

closed. To protect a simple surface junction, the HotSpot Expansion Kit

includes a utility cement useful to temperatures exceeding 4000 F. This

provides stress protection and some thermal insulation at the

thermocouple attachment point. If unsuccessful in any operation, call

for help.

●一开始将细的热电偶线穿入一个细的不锈钢管并

且把结球与不锈钢管末端焊接,封住管,就可以对热

电偶线进行保护了。HotSpot 能制作针形探头,可用

外径为0.6英寸或0.90英寸的管子。同样,大的管子

在末端封口形成小的末端,也可以进行类似的封口操

作。为了保护简单的表面接合,HotSpot扩充工具有

一种粘合剂,它在4000华氏度的高温环境下特别有

用,也能在热电偶附着点上提供压力保护和热绝缘。

如果在操作上不顺利的话,请打电话给我们,我们给

您提供帮助。

●焊接那些像铝、铜、白合金、黄铜这些熔点很低、

易于氧化的材料,使用氮气、氩气、氦气、二氧化碳

或一些类似的保护气体,吹洗焊接焊点。同样,如果

在按下点火按钮后,使用焊接线对焊接处表面进行轻

微的“敲击”的话,焊接效果会更好。

第10页 / 共12页

HOTSPOT II 产品使用说明书

CAUTION

After each discharge, the HotSpot II automatically recharges. An internal

delay of a few seconds between the time the discharge button is pushed

and the start of the recharge cycle allows the storage capacitors to

discharge completely and the output SCR switches to open (unlatch). A

red LED indicator comes on during the charging cycle.

Some welding conditions (like a dirty contract) extend the discharge

cycle. If the discharge interval is too long, the charge/discharge cycle can

overlap and the internal charging circuitry may be damaged.

● THE RED CHARGING INDICATOR SHOULD NEVER BE ON

FOR MORE THAN 10 SECONDS OR DAMAGE MAY RESULT.

● THE PLIERS CIRCUIT SHOULD BE OPENED AFTER EACH

DISCHARGE TO ASSURE THE OUTPUT CIRCUIT IS OPEN.

● HIGH RESISTANCE DISCHARGE PATHS WHICH EXTEND

THE DISCHARGE INTERVAL SHOULD BE AVOIDED.

注意事项

每次放电后,HotSpot II会自动充电。松开放电按

钮后,再次充电前会有几秒的间歇,主要是使储能

电容器彻底放电和断开(拔掉)SCR输出开关。充

电过程中,一个红色LED(发光二极管)会亮起。

一些焊接条件(如:接触面不干净)会延长放

电周期。如果放电间隙过长,充电/放电循环可能会

重叠,这样会造成内部充电电路损坏。

● 红色充电指示灯亮起不应超过10秒,否则可能

表明有故障。

● 每次放电后应断开钳子与碳块电路,以保证输

出电路打开,否则会烧毁电路元件。

● 应避免高电阻放电电路延长放电时间。

第11页 / 共12页

HOTSPOT II 产品使用说明书

Guarantee Clause

1 The length of warranty will last 1 year after the installation.

In the warranty period, when it is normally operated according to the

operational manual, attached note , in case of failure, our company will

be responsible for its maintenance or repair free of charge.

2. Our company is not responsible for any direct or indirect damage

caused by the failure of our machine or using our machine.

3. The following repair cases will be charged in the warranty period:

z

z

z

z

Fault or damage caused by the improper operation, poor repair or

change.

Repair and replacement for the wearing parts.

Fault or damage caused by unintentional drop during the

transportation or movement.

Fault or damage caused by the earthquake, fire, wind, flood,

thunder and other natural disasters; or caused by the external

factors such as abnormal voltage.

4. Repair cases beyond the length of warranty

If the machine can perform normally after the repair, we will charge for

the repair according to the user’s requirement.

5. After-sales service

Any repair requirement, components purchase and other unclear points,

please consult the suppliers. During the repair, please inform the

following information including name, model, manufacture number,

problem as well as the supplier’s name.

z

z

z

保修条款

1、保修期为收货验收合格之日起1年。保修期内用

户根据使用说明书、注意事项,正常使用的情况下,

万一发生故障时,本公司将免费负责修理。

2、本公司不负责由于本装置的故障或者使用本装置

时所造成的直接或间接的损失。

3、保修期内以下的修理为有偿修理:

z 由于用户在操作上的错误以及不当的修理或改

造而造成的故障或者损坏。

易损件的修理和替换。

由于用户在运输、移动过程中跌落受冲击等用

户的使用不当而造成的故障或损坏。

由于地震、火灾、风水灾害、雷击以及其它自

然灾害,或者由于异常电压等外部因素造成的

故障或损害。

4、超过保修期的修理:修理后可维持本装置性能的

前提下,跟据用户的要求,进行有偿的修理。

5、有关售后服务:如果有修理的要求、部件的购买

以及其它不清楚的地方,请向各供货商的销售人员询

问。另外,在商量修理时,请告知购买机器的名称、

型号、产品编号、状况以及供货商名称等信息。

第12页 / 共12页

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