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abb totalflow ngc 8200 手册说明书

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2024年5月17日发(作者:齐莉莉)

VOLUME 4, ISSUE 3

A

B

B

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A

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F

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S

CUSTOMER CONNECTION

AUGUST, 2006

NGC IMPROVES LANDFILL GAS PRODUCTION

INSIDE THIS ISSUE:

NGC IMPROVES

1

LANDFILL GAS

PRODUCTION

PRESSURE

SENSORS

WELLHEAD

AUTOMATION

SOLUTIONS

WEB UPDATES

UPCOMING

EVENTS

PARKING LOT

EXPANSION

EYE ON

DELIVERY

South-Tex Treaters has been

successfully treating landfill gas

produced from landfills in Kan-

sas City, Kansas and Fort

2

2

3

3

4

4

WHAT’S NEW IN

4

CUSTOMER

SERVICE

Smith, Arkansas for eight years.

The treatment process includes

physical solvent CO2 removal,

H2S removal, and gas blending.

The South-Tex Treaters treating

process also includes a pro-

pane injection system, 600

horsepower compressor, and

system controls. To learn more

about South-Tex Treaters’s

unique LFG treating process or

how they can assist in conven-

tional gas treatment, contact

them in Odessa, Texas at 432-

563-2766.

Landfill gas, also known as LFG,

must undergo a physical sol-

vent treatment process in order

to be sold as a high BTU end

newly released NGC 8200

Natural Gas Chromatograph on-

line analysis instrument. South-

Tex selected the Totalflow NGC

because of its flexibility, ease of

use, high precision, and low

cost; a unique combination for

on-line gas chromatographs. It

is used to provide an analysis of

instruments we have at the

plant. I can assure you that the

NGC will be installed at all our

future plants to come.”

If you have a need to monitor

the quality of your pipeline gas

or determine the amount of

energy delivered at a gas sales

point, then give ABB Totalflow a

call in Bartlesville, OK. The NGC

8200 PERFORMANCE, NO

PRICE – THAT’S

YOUR CALL (800) 442-3097.

Installed NGC at

South-Tex Treaters

NGC 8200 Training

The training schedule

for the New NGC

8200 Natural Gas

Chromatograph (T13)

is as follows:

October 24, 25, & 26

December 5, 6, & 7

Cost for the 3-day

class is $800 per

student.

Call (800) 442-3097

option 3.

Installed NGC at South-Tex Treaters

product. To effectively measure

and provide a continuous up-

date of the gas heating value,

Doug Lloyd, South-Tex Treaters

Plant Superintendent in

Shawnee, Kansas, called on

ABB Totalflow to install the

the LFG and the LFG-propane

blended stream. Jarrod

Doonan, South-Tex Treaters

Plant Superintendent in Fort

Smith, has found the NGC to be

a great investment for their

landfill project. In his own

words, he sees the NGC as

being …“Nearly maintenance

free, the NGC has eliminated

big headaches by

proving accurate

and consistent

day in and day

out. Moreover,

the unit allows us

to communicate

readings to our

plant interface in

order to run our

process more

effectively. By

Studio Shot of the

and large one of

ABB Totalflow NGC

the most reliable

CUSTOMER CONNECTION Page 2

ABB TOTALFLOW PRESSURE SENSORS:

RERANGE? & ACCURACY?

The ABB Totalflow flow computer uses a pressure transmitter that is selectable according to a specific maximum

pressure range. When properly calibrated, a single pressure range can be used in many different pressure re-

quirements. Selecting a transmitter with a high pressure range may come close to providing a “one transmitter

fits all” possibility. To correctly apply a pressure transmitter for use over a wide range of pressures, it is neces-

sary to have an understanding of sensor reranging and accuracy.

Reranging of a pressure transmitter is the process of redefining the minimum and maximum measurement points

of the device. The difference between these two points is referred to as the Calibrated Span of the transmitter.

The ABB Totalflow Pressure Transmitter can be reranged or calibrated from 100% of URL (Upper Range Limit) of

the pressure sensor to a minimum of 20% of the URL and any percentage between 20% and 100% URL.

Accuracy of a pressure transmitter is determined by comparing its pressure output value to a known pressure

standard. Totalflow includes in its pressure transmitter accuracy the combined effects of the sensor linearity,

hysteresis and repeatability at reference conditions. The accuracy remains constant across the allowed

“rerange” calibrated span. The Totalflow pressure transmitter has a stated accuracy of +/- 0.05% of

Calibrated Span for the XSeries flow computer and +/- 0.075% of Calibrated Span for the microFLO flow com-

puter.

The following example should give an understanding to the Rerange limits and Accuracy of a Totalflow pressure

sensor.

Example:

Rerange

: the Equation to use is: URL x % Range Limit

1,000 psia Upper Range Limit pressure sensor

100% Range equals 1,000 psia which is 1000 x 100%

20% Range equals 200 psia which is 1000 x 20%

Accuracy

: the Equation to use is: URL x % Range Limit x % Accuracy

1,000 psia Upper Range Limit pressure sensor with 0.05% Accuracy

Ranged at 100%:

Accuracy equals +/- 0.5 psia which is 1000 x 100% x 0.05%

1,000 psia Upper Range Limit pressure sensor with 0.05% Accuracy

Ranged at 20%:

Accuracy equals +/- 0.1 psia which is 1000 x 20% x 0.05%

What this means is that a 1,000 psia pressure sensor can be calibrated from a maximum of 0 to 1,000 psia and

a minimum of 0 to 200 psia and any pressure calibrated span between 200 and 1,000 psia. Calculated accu-

racy for this sensor would be +/- 0.1 to +/- 0.5 psia. One pressure sensor may fit many if not all of your pressure

requirements.

WELLHEAD AUTOMATION SOLUTIONS

In an upset condition, it is some-

times important to control a flow

rate, yet switch to pressure control.

For example, a well might be set up

to primarily control flow rate, but

revert to pressure control if the line

pressure increases beyond an

acceptable limit. It might also be

that the well needs to revert to

pressure control, if the pressure

drops too low, keeping the gas

from flowing into the gathering

system. We sometimes refer to the

flow rate controller as the primary

controller and the pressure control-

ler as the override control. That is,

in this case, the system primarily

controls on flow rate, but switches

to the override controller (pressure)

when certain conditions are met.

The ABB Totalflow XSeries of Flow

Computers or Remote Controllers

can implement the standard Valve

Control Application. The Valve

Controller has the option to be

used with a Digital Valve Actuator

or an Analog Valve Actuator. The

Application positions a control

valve to maintain control of either

differential pressure (DP), static

pressure (SP) or flow rate (FR).

Additionally, an Override function

can be selected which will limit any

secondary parameter to a user

defined limit. Override, for exam-

ple, may be used to maintain the

well’s production rate or to main-

tain the pressure entering the

gathering system, or to shut-in the

well or to bring-on the well, based

on pressure. For example, when

the override pressure sensor is

installed downstream of the control

valve, the well’s on/off state can

be coordinated with a compressor

on-off state. This allows the well to

automatically shut-in and come-on,

based on the status of the com-

pressor for that well.

Good valve control can provide

Consistent Production and a Safe

Environment. Proper valve control

promotes a steady production of

the well, insuring more flow time,

and allows for an override of pres-

sure or flow rate to prevent an

unsafe condition in the gas system.

If you would like to discuss the

Valve Control Application, give

Totalflow a call at (800) 442-3097

and ask for Technical Support.

VOLUME 4, ISSUE 3

WEB UPDATES

As products and solutions offered by ABB

Totalflow grow, so does the amount of infor-

mation on the web site. Web site pages

containing the wiring instructions, user draw-

ings, and control drawings were becoming

harder to navigate and manage as the num-

ber of drawings reached several hundred.

In order to decrease page size, improve navi-

1

2

3

gation abilities, and better manage the web

site, a new layout has been created.

All drawing pages can be accessed from the home

page through either the shortcuts dropdown or the

‘Continuing Customer Service’ link - both along the

right hand column. The drawing pages will have both

4

a link for those specified drawings (1) and a link for all

drawings in the library (2). When you follow the link,

The web team of ABB continues to implement some

you will view a page that contains a list of drawings.

changes and improvements that need to be imple-

Specific information about each drawing can be ob-

mented in order to make the web site more user-

tained by hovering over each document (3). You can

friendly and less cumbersome. In the meantime, feel

also do a ‘search within category’ to find drawings

free to contact the ABB Totalflow Webmaster with any

pertaining to a certain subject (4).

questions you may have. (********************.com)

UPCOMING EVENTS

TRADE SHOWS TRAINING ***NEW***

Aug. 15-18: Appalachian Gas Aug. 29: T1 (Basic Flow

measurement Short Course Computer)

The training schedule for the

New NGC 8200 Natural Gas

Sept. 12-13: Liberal Gas Sept. 12: T2 (WinCCU Basic)

Chromatograph (T13) is as

Measurement

Sept. 18: T14 (SCADA Vision

follows:

Sept. 18-21: American School

User

October 24, 25, & 26

of Gas Measurement

Technology

Sept. 26: T11 (XSeries

December 5, 6, & 7

XFeatures)

Sept. 24-27: SPA Annual

Conference & Exhibition

Cost for the 3-day class is

$800 per student.

Page 3

PARKING LOT EXPANSION

ABB Totalflow is experiencing rapid growth in employment - especially in the Bar-

tlesville Oklahoma facility. For this reason, the employees of this facility (and any

visitors) are aware of the parking lot obstacle course. Vehicles are being parked at

the end caps, along the driveway, and even in the street that runs north of the facil-

ity. However, expansion of the parking lot begins this week and 111 additional

parking spaces will be added over the next 6 weeks. If you visit our facility during

this construction project, remember to drive with caution. Soon we will have the much needed

space to accommodate everyone. We will keep you posted of the progress.

EYE ON DELIVERY

In late 2005, Totalflow recog-

nized an energy industry upswing

which was beginning to outpace

our manufacturing forecast. At

that time, our Manufacturing

Planning Team began a work

process reconfiguration to in-

crease manufacturing output.

Manufacturing responded with

these changes:

near future, additional updates

will be sent out every two weeks

detailing further actions and

improved deliveries. These will

be distributed to those on our

email list. Please contact Order

Entry at (800) 442-3097

to verify that your email

address is included in

this list.

Added another Flow Com-

puter Assembly Line

Hired additional staff in

Manufacturing Assembly &

Quality Control

800 NUMBER OPTIONS

Option 1 - Parts / Orders

Option 2 - Technical Support

Option 3 - Training

Option 5 - Sales

Option 6 - SCADA Vision

Increased Plant High Prior-

ity Inventory to allow a

quicker time to build

Added Two New Transducer

Characterization Chambers

Our efforts have paid

off and we can now

announce that delivery

dates of flow com-

puters have improved.

We are presently at 8

weeks BUT BY NO

MEANS ARE WE STOP-

PING THERE. Over the next few

months we will continue to im-

prove our delivery times. For the

(800) 442-3097

WHAT’S NEW IN CUSTOMER SERVICE

TECHNICAL BULLETINS T-13 NGC TRAINING TECHNICAL SUPPORT

137 - Corrupt Calibration

Files

138 - Adding Flow Time to

a Meter Display

139 - manual Gating of

CO2 on Btu 8000

140 - Upstream vs Down-

stream Pressure Tap Ex-

planation

The training schedule for

the New NGC 8200 Natu-

ral Gas Chromatograph

(T13) is as follows:

August 1, 2, and 3, 2006

October 24, 25, and 26, 2006

December 5, 6, and 7, 2006

Cost for the 3-day class is $800

per student.

ABB Totalflow has added one

additional Service Specialist in

the technical support group to

increase our coverage for cus-

tomer technical phone calls.

Call (800) 442-3097 for assis-

tance.

ABB INC.

TOTALFLOW

PRODUCTS

/TOTALFLOW

7051 Industrial Blvd.

Bartlesville, OK 74006

Phone: 918-338-4888

Fax: 918-338-4699

2024年5月17日发(作者:齐莉莉)

VOLUME 4, ISSUE 3

A

B

B

I

N

C

.

T

O

T

A

L

F

L

O

W

P

R

O

D

U

C

T

S

CUSTOMER CONNECTION

AUGUST, 2006

NGC IMPROVES LANDFILL GAS PRODUCTION

INSIDE THIS ISSUE:

NGC IMPROVES

1

LANDFILL GAS

PRODUCTION

PRESSURE

SENSORS

WELLHEAD

AUTOMATION

SOLUTIONS

WEB UPDATES

UPCOMING

EVENTS

PARKING LOT

EXPANSION

EYE ON

DELIVERY

South-Tex Treaters has been

successfully treating landfill gas

produced from landfills in Kan-

sas City, Kansas and Fort

2

2

3

3

4

4

WHAT’S NEW IN

4

CUSTOMER

SERVICE

Smith, Arkansas for eight years.

The treatment process includes

physical solvent CO2 removal,

H2S removal, and gas blending.

The South-Tex Treaters treating

process also includes a pro-

pane injection system, 600

horsepower compressor, and

system controls. To learn more

about South-Tex Treaters’s

unique LFG treating process or

how they can assist in conven-

tional gas treatment, contact

them in Odessa, Texas at 432-

563-2766.

Landfill gas, also known as LFG,

must undergo a physical sol-

vent treatment process in order

to be sold as a high BTU end

newly released NGC 8200

Natural Gas Chromatograph on-

line analysis instrument. South-

Tex selected the Totalflow NGC

because of its flexibility, ease of

use, high precision, and low

cost; a unique combination for

on-line gas chromatographs. It

is used to provide an analysis of

instruments we have at the

plant. I can assure you that the

NGC will be installed at all our

future plants to come.”

If you have a need to monitor

the quality of your pipeline gas

or determine the amount of

energy delivered at a gas sales

point, then give ABB Totalflow a

call in Bartlesville, OK. The NGC

8200 PERFORMANCE, NO

PRICE – THAT’S

YOUR CALL (800) 442-3097.

Installed NGC at

South-Tex Treaters

NGC 8200 Training

The training schedule

for the New NGC

8200 Natural Gas

Chromatograph (T13)

is as follows:

October 24, 25, & 26

December 5, 6, & 7

Cost for the 3-day

class is $800 per

student.

Call (800) 442-3097

option 3.

Installed NGC at South-Tex Treaters

product. To effectively measure

and provide a continuous up-

date of the gas heating value,

Doug Lloyd, South-Tex Treaters

Plant Superintendent in

Shawnee, Kansas, called on

ABB Totalflow to install the

the LFG and the LFG-propane

blended stream. Jarrod

Doonan, South-Tex Treaters

Plant Superintendent in Fort

Smith, has found the NGC to be

a great investment for their

landfill project. In his own

words, he sees the NGC as

being …“Nearly maintenance

free, the NGC has eliminated

big headaches by

proving accurate

and consistent

day in and day

out. Moreover,

the unit allows us

to communicate

readings to our

plant interface in

order to run our

process more

effectively. By

Studio Shot of the

and large one of

ABB Totalflow NGC

the most reliable

CUSTOMER CONNECTION Page 2

ABB TOTALFLOW PRESSURE SENSORS:

RERANGE? & ACCURACY?

The ABB Totalflow flow computer uses a pressure transmitter that is selectable according to a specific maximum

pressure range. When properly calibrated, a single pressure range can be used in many different pressure re-

quirements. Selecting a transmitter with a high pressure range may come close to providing a “one transmitter

fits all” possibility. To correctly apply a pressure transmitter for use over a wide range of pressures, it is neces-

sary to have an understanding of sensor reranging and accuracy.

Reranging of a pressure transmitter is the process of redefining the minimum and maximum measurement points

of the device. The difference between these two points is referred to as the Calibrated Span of the transmitter.

The ABB Totalflow Pressure Transmitter can be reranged or calibrated from 100% of URL (Upper Range Limit) of

the pressure sensor to a minimum of 20% of the URL and any percentage between 20% and 100% URL.

Accuracy of a pressure transmitter is determined by comparing its pressure output value to a known pressure

standard. Totalflow includes in its pressure transmitter accuracy the combined effects of the sensor linearity,

hysteresis and repeatability at reference conditions. The accuracy remains constant across the allowed

“rerange” calibrated span. The Totalflow pressure transmitter has a stated accuracy of +/- 0.05% of

Calibrated Span for the XSeries flow computer and +/- 0.075% of Calibrated Span for the microFLO flow com-

puter.

The following example should give an understanding to the Rerange limits and Accuracy of a Totalflow pressure

sensor.

Example:

Rerange

: the Equation to use is: URL x % Range Limit

1,000 psia Upper Range Limit pressure sensor

100% Range equals 1,000 psia which is 1000 x 100%

20% Range equals 200 psia which is 1000 x 20%

Accuracy

: the Equation to use is: URL x % Range Limit x % Accuracy

1,000 psia Upper Range Limit pressure sensor with 0.05% Accuracy

Ranged at 100%:

Accuracy equals +/- 0.5 psia which is 1000 x 100% x 0.05%

1,000 psia Upper Range Limit pressure sensor with 0.05% Accuracy

Ranged at 20%:

Accuracy equals +/- 0.1 psia which is 1000 x 20% x 0.05%

What this means is that a 1,000 psia pressure sensor can be calibrated from a maximum of 0 to 1,000 psia and

a minimum of 0 to 200 psia and any pressure calibrated span between 200 and 1,000 psia. Calculated accu-

racy for this sensor would be +/- 0.1 to +/- 0.5 psia. One pressure sensor may fit many if not all of your pressure

requirements.

WELLHEAD AUTOMATION SOLUTIONS

In an upset condition, it is some-

times important to control a flow

rate, yet switch to pressure control.

For example, a well might be set up

to primarily control flow rate, but

revert to pressure control if the line

pressure increases beyond an

acceptable limit. It might also be

that the well needs to revert to

pressure control, if the pressure

drops too low, keeping the gas

from flowing into the gathering

system. We sometimes refer to the

flow rate controller as the primary

controller and the pressure control-

ler as the override control. That is,

in this case, the system primarily

controls on flow rate, but switches

to the override controller (pressure)

when certain conditions are met.

The ABB Totalflow XSeries of Flow

Computers or Remote Controllers

can implement the standard Valve

Control Application. The Valve

Controller has the option to be

used with a Digital Valve Actuator

or an Analog Valve Actuator. The

Application positions a control

valve to maintain control of either

differential pressure (DP), static

pressure (SP) or flow rate (FR).

Additionally, an Override function

can be selected which will limit any

secondary parameter to a user

defined limit. Override, for exam-

ple, may be used to maintain the

well’s production rate or to main-

tain the pressure entering the

gathering system, or to shut-in the

well or to bring-on the well, based

on pressure. For example, when

the override pressure sensor is

installed downstream of the control

valve, the well’s on/off state can

be coordinated with a compressor

on-off state. This allows the well to

automatically shut-in and come-on,

based on the status of the com-

pressor for that well.

Good valve control can provide

Consistent Production and a Safe

Environment. Proper valve control

promotes a steady production of

the well, insuring more flow time,

and allows for an override of pres-

sure or flow rate to prevent an

unsafe condition in the gas system.

If you would like to discuss the

Valve Control Application, give

Totalflow a call at (800) 442-3097

and ask for Technical Support.

VOLUME 4, ISSUE 3

WEB UPDATES

As products and solutions offered by ABB

Totalflow grow, so does the amount of infor-

mation on the web site. Web site pages

containing the wiring instructions, user draw-

ings, and control drawings were becoming

harder to navigate and manage as the num-

ber of drawings reached several hundred.

In order to decrease page size, improve navi-

1

2

3

gation abilities, and better manage the web

site, a new layout has been created.

All drawing pages can be accessed from the home

page through either the shortcuts dropdown or the

‘Continuing Customer Service’ link - both along the

right hand column. The drawing pages will have both

4

a link for those specified drawings (1) and a link for all

drawings in the library (2). When you follow the link,

The web team of ABB continues to implement some

you will view a page that contains a list of drawings.

changes and improvements that need to be imple-

Specific information about each drawing can be ob-

mented in order to make the web site more user-

tained by hovering over each document (3). You can

friendly and less cumbersome. In the meantime, feel

also do a ‘search within category’ to find drawings

free to contact the ABB Totalflow Webmaster with any

pertaining to a certain subject (4).

questions you may have. (********************.com)

UPCOMING EVENTS

TRADE SHOWS TRAINING ***NEW***

Aug. 15-18: Appalachian Gas Aug. 29: T1 (Basic Flow

measurement Short Course Computer)

The training schedule for the

New NGC 8200 Natural Gas

Sept. 12-13: Liberal Gas Sept. 12: T2 (WinCCU Basic)

Chromatograph (T13) is as

Measurement

Sept. 18: T14 (SCADA Vision

follows:

Sept. 18-21: American School

User

October 24, 25, & 26

of Gas Measurement

Technology

Sept. 26: T11 (XSeries

December 5, 6, & 7

XFeatures)

Sept. 24-27: SPA Annual

Conference & Exhibition

Cost for the 3-day class is

$800 per student.

Page 3

PARKING LOT EXPANSION

ABB Totalflow is experiencing rapid growth in employment - especially in the Bar-

tlesville Oklahoma facility. For this reason, the employees of this facility (and any

visitors) are aware of the parking lot obstacle course. Vehicles are being parked at

the end caps, along the driveway, and even in the street that runs north of the facil-

ity. However, expansion of the parking lot begins this week and 111 additional

parking spaces will be added over the next 6 weeks. If you visit our facility during

this construction project, remember to drive with caution. Soon we will have the much needed

space to accommodate everyone. We will keep you posted of the progress.

EYE ON DELIVERY

In late 2005, Totalflow recog-

nized an energy industry upswing

which was beginning to outpace

our manufacturing forecast. At

that time, our Manufacturing

Planning Team began a work

process reconfiguration to in-

crease manufacturing output.

Manufacturing responded with

these changes:

near future, additional updates

will be sent out every two weeks

detailing further actions and

improved deliveries. These will

be distributed to those on our

email list. Please contact Order

Entry at (800) 442-3097

to verify that your email

address is included in

this list.

Added another Flow Com-

puter Assembly Line

Hired additional staff in

Manufacturing Assembly &

Quality Control

800 NUMBER OPTIONS

Option 1 - Parts / Orders

Option 2 - Technical Support

Option 3 - Training

Option 5 - Sales

Option 6 - SCADA Vision

Increased Plant High Prior-

ity Inventory to allow a

quicker time to build

Added Two New Transducer

Characterization Chambers

Our efforts have paid

off and we can now

announce that delivery

dates of flow com-

puters have improved.

We are presently at 8

weeks BUT BY NO

MEANS ARE WE STOP-

PING THERE. Over the next few

months we will continue to im-

prove our delivery times. For the

(800) 442-3097

WHAT’S NEW IN CUSTOMER SERVICE

TECHNICAL BULLETINS T-13 NGC TRAINING TECHNICAL SUPPORT

137 - Corrupt Calibration

Files

138 - Adding Flow Time to

a Meter Display

139 - manual Gating of

CO2 on Btu 8000

140 - Upstream vs Down-

stream Pressure Tap Ex-

planation

The training schedule for

the New NGC 8200 Natu-

ral Gas Chromatograph

(T13) is as follows:

August 1, 2, and 3, 2006

October 24, 25, and 26, 2006

December 5, 6, and 7, 2006

Cost for the 3-day class is $800

per student.

ABB Totalflow has added one

additional Service Specialist in

the technical support group to

increase our coverage for cus-

tomer technical phone calls.

Call (800) 442-3097 for assis-

tance.

ABB INC.

TOTALFLOW

PRODUCTS

/TOTALFLOW

7051 Industrial Blvd.

Bartlesville, OK 74006

Phone: 918-338-4888

Fax: 918-338-4699

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