2024年7月14日发(作者：綦鑫)
Industrial and Sanitary
Variable Speed
VFD Controllers
Installation, Maintenance, and Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827
For other service manuals visit our website at:
/service_
851-659 Rev. B
Table of Contents
2
Warnings − 3
4
4
4
5
6
. 6
Determine 6
6
6
Sanitary Controller Mounting
(7200 and 7300 Series Conveyors)................................. 6
Sanitary Controller Mounting
(7350, 7400 and 7600 Series Conveyors)........................ 7
Industrial 8
2200, 3200 and 5200 8
6200 9
Aluminum Stand 10
11
Preventive Maintenance 12
12
Controller Setup ............................................................ 12
12
13
14
Introduction
IMPORTANT
Some illustrations may show guards removed. Do NOT
operate equipment without guards.
Dorner conveyors are covered by the following patent
numbers: 5131529, 5156260, 5156261, 5174435, 5203447,
5265714, 5875883, and corresponding patents and patent
applications in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Upon receipt of shipment:
•Compare shipment with packing slip. Contact factory
regarding discrepancies.
•Inspect packages for shipping damage. Contact carrier
regarding damage.
•Accessories may be shipped loose. See accessory instruc-
tions for installation.
Industrial and Sanitary Variable Speed VFD Controllers
Dorner Mfg. Corp.2851-659 Rev. B
Warnings − General Safety
A WARNING
The safety alert symbol, black triangle with
white exclamation, is used to alert you to
potential personal injury hazards.
A WARNING
Climbing, sitting, walking or riding on
conveyor will cause severe injury.
KEEP OFF CONVEYORS.
Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
When conveyors are used in conjunction
with other equipment or as part of a multiple
conveyor system, CHECK FOR POTENTIAL
PINCH POINTS and other mechanical
hazards before system start-up.
DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
A WARNING
Controller must be properly grounded.
Failure to properly ground controller may
cause injury to personnel.
Hazardous voltage will cause severe injury or
death.
LOCKOUT POWER BEFORE wiring.
A WARNING
Exposed moving parts can cause severe
injury.
DO NOT ATTEMPT ADJUSTMENTS WITH
CONVEYOR RUNNING.
Industrial and Sanitary Variable Speed VFD Controllers
851-659 Rev. B3Dorner Mfg. Corp.
Product Description
Dorner Variable Speed VFD Controllers (Figure 1) are AC
motor speed controllers for Standard and Heavy Load VFD
gearmotors.
NOTE
For additional information, refer to the Lenze
SMVector Frequency Inverter Operating
Instructions shipped with your controller. See
Specifications table for models.
Illustration References:
3
2
4
1
5
7
6
1
2
3
4
5
6
7
Decrease Speed Button
Increase Speed Button
Display
Start Button
Stop Button
FWD/REV (Forward/Reverse) Button
Enter Button
Figure1
Specifications
Industrial Controllers
Dorner
Model
Number
32MV1122(o)
32MV2122(o)
32MV1121(o)
32MV2121(o)
32MV2127(o)
32MV2322(o)
32MV2327(o)
32MV4341(o)
32MV4347(o)
62UV2121(o)
62UV4341(o)
62UV2127(o)
62UV4347(o)
Input Voltage
(VAC) & Phase
115 Volts
Single Phase
230 Volts
Single Phase
115 Volts
Single Phase
230 Volts
Single Phase
230 Volts
Single Phase
230 Volts
Three Phase
230 Volts
Three Phase
460 Volts
Three Phase
460 Volts
Three Phase
230 Volts
Single Phase
400 Volts
Three Phase
230 Volts
Single Phase
400 Volts
Three Phase
Input
Frequency
(Hz)
60
60
60
60
60
60
60
60
60
50
50
50
50
Output Voltage
(VAC) & Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
460 Volts
Three Phase
460 Volts
Three Phase
230 Volts
Three Phase
400 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
Output
Frequency
(Hz)
6 to 60
6 to 60
6 to 60
6 to 60
6 to 60
6 to 60
6 to 60
6 to 60
6 to 60
25 to 63
25 to 63
25 to 63
25 to 63
Max. HP
(kW)
0.5 (0.37)
0.5 (0.37)
1.0 (0.75)
1.0 (0.75)
2.0 (1.5)
0.5 (0.37)
2.0 (1.5)
1.0 (0.75)
2.0 (1.5)
1.0 (0.75)
1.0 (0.75)
2.0 (1.5)
2.0 (1.5)
Max.
Output
in Amps
2.2
2.2
4
4
6.8
2.2
6.8
2
3.4
4
2
6.8
3.4
Manufacturer’s
Model Number
ESV371N01SXC
ESV371N01SXC
ESV751N01SXC
ESV751N01SXC
ESV152N02YXC
ESV371N02YXC
ESV152N02YXC
ESV751N04TXC
ESV152N04TXC
ESV751N02SFC
ESV751N04TFC
ESV152N02SFC
ESV152N04TFC
(o): Blank = No Accessory Port; E = M12 Accessory Port Wired for End Stop Photo Eye Application; I = M12 Accessory Port
Wired for Indexing Photo Eye Application
Industrial and Sanitary Variable Speed VFD Controllers
Dorner Mfg. Corp.4851-659 Rev. B
Specifications
Sanitary Controllers
Dorner
Model
Number
72MV1124S
72MV2124S
72MV1122S
72MV2322S
76MV1122S
76MV2322S
76MV1121S
76MV2121S
76MV4341S
76MV2127S
76MV2327S
76MV4347S
72UV2121S
72UV4341S
Input Voltage
(VAC) & Phase
115 Volts
Single Phase
230 Volts
Single Phase
115 Volts
Single Phase
230 Volts
Three Phase
115 Volts
Single Phase
230 Volts
Three Phase
115 Volts
Single Phase
230 Volts
Single Phase
460 Volts
Three Phase
230 Volts
Single Phase
230 Volts
Three Phase
460 Volts
Three Phase
230 Volts
Single Phase
400 Volts
Three Phase
Input
Frequency
(Hz)
Output Voltage
(VAC) & Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
460 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
460 Volts
Three Phase
230 Volts
Three Phase
400 Volts
Three Phase
Output
Frequency
(Hz)
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
25 to 63
25 to 63
Max. HP
(kW)
0.25 (0.18)
0.25 (0.18)
0.5 (0.37)
0.5 (0.37)
0.5 (0.37)
0.5 (0.37)
1.0 (0.75)
1.0 (0.75)
1.0 (0.75)
2.0 (1.5)
2.0 (1.5)
2.0 (1.5)
1.0 (0.75)
1.0 (0.75)
Max.
Output
in Amps
1.4
1.4
2.2
2.2
2.2
2.2
4
4
2
6.8
6.8
3.4
4
2
Manufacturer’s
Model Number
ESV371N01SXC
ESV371N01SXC
ESV371N01SXC
ESV371N02YXC
ESV371N01SXC
ESV371N02YXC
ESV751N01SXC
ESV751N01SXC
ESV751N04TXC
ESV152N02YXC
ESV152N02YXC
ESV152N04TXC
ESV751N02SFC
ESV751N04TFC
60
60
60
60
60
60
60
60
60
60
60
60
50
50
NOTE
All XXUV VFD’s are supplied with an inline
line filter to meet EN 61800-3 or other EMC
standards. Consult the safety information
section of the vendor manual.
Industrial and Sanitary Variable Speed VFD Controllers
851-659 Rev. B5Dorner Mfg. Corp.
Installation
Required Tools
•Hex key wrenches:
4 mm, 5 mm
•Wrenches 8 mm, 10 mm
•Flat-blade screwdriver
•Torque wrench
Installation Component List (Figure 2):
1
2
3
Determine Conveyor Type
Select the appropriate section based on your conveyor type:
5
6
Sanitary Conveyors
•For 7200 and 7300 series conveyors, see “Sanitary Con-
troller Mounting (7200 and 7300 Series Conveyors)” on
page6.
•For 7350, 7400 and 7600 series conveyors, see “Sanitary
Controller Mounting (7350, 7400 and 7600 Series Con-
veyors)” on page7.
4
Figure2
1
2
3
4
5
6
Accessory Mounting Clips (2x)
(Shipped with gearmotor mount package)
Controller Mounting Bar (2x)
Sanitary VFD Controller
Hex Head Screws, M5 x 8 mm (4x)
Hex Head Screws, M6 x 16 mm (2x)
Washers, M5 (4x)
Industrial Conveyors
•For 2200, 3200 and 5200 series conveyors, see “2200,
3200 and 5200 Conveyor Mounting” on page8.
•For 6200 series conveyors, see “6200 Conveyor Mount-
ing” on page9.
•For aluminum stand leg mounting, see “Aluminum Stand
Leg Mounting” on page10.
1.
Sanitary Controller Mounting (7200
and 7300 Series Conveyors)
A WARNING
Attach mounting bars (Figure 3,item1) to controller
(Figure 3,item2) with washers (Figure 3,item3) and
screws (Figure 3,item4).
2
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
1
3
4
Figure3
Industrial and Sanitary Variable Speed VFD Controllers
Dorner Mfg. Corp.6851-659 Rev. B
Installation
y attach clips (Figure 4,item1) to mounting bar
(Figure 4,item2) with
M6 x 16 mm screws
(Figure
4,item3).
1
Installation Component List (Figure 6):
1
2
3
3
2
7
5
6
4
Figure6
Figure4
controller (Figure 5,item1) to conveyor
(Figure 5,item2) with screws (Figure 5,item3).
2
3
1
2
3
4
5
6
7
Conveyor Mounting Bar
Controller Mounting Bar (2x)
Sanitary VFD Controller
Hex Head Screws, M5 x 8 mm (4x)
Hex Head Screws, M6 x 16 mm (2x)
Washers, M5 (4x)
Hex Head Screws, M10 (2x)
controller mounting bars (Figure 7,item1) to
controller (Figure 7,item2) with washers (Figure
7,item3) and screws (Figure 7,item4).
2
1
3
Figure5
Sanitary Controller Mounting (7350,
7400 and 7600 Series Conveyors)
A WARNING
4
1
Figure7
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
Industrial and Sanitary Variable Speed VFD Controllers
851-659 Rev. B7Dorner Mfg. Corp.
Installation
controller mounting bars (Figure 8,item1) to
conveyor mounting bar (Figure 8,item2) with
M6x16 mm screws
(Figure 8,item3).
2
3
7
3
2200, 3200 and 5200 Conveyor Mounting
Installation Component List (Figure 10):
4
2
1
1
6
5
Figure10
Figure8
l assembly to conveyor at stand location. Remove
stand screws and replace with new screws (Figure
9,item1).
1
1
2
3
4
5
6
7
Industrial VFD Controller
Mounting Bars (x2)
Drop-In Tee Bars (x4)
End Caps (x4)
Hex Nuts (x4)
Socket Head Screws, M5 x 10 mm (x4)
Socket Head Screws, M6 x 25 mm (x4)
two hex nuts (Figure 11,item1) into slot on each
mounting bar (Figure 11,item2).
1
2
Figure9
Industrial Controller Mounting
A WARNING
Figure11
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
Industrial and Sanitary Variable Speed VFD Controllers
Dorner Mfg. Corp.8851-659 Rev. B
Installation
end caps (Figure 12,item1) into ends of
mounting bars (Figure 12,item2).
controller (Figure 15,item1) to conveyor with
M6 screws (Figure 15,item2).
2
2
1
1
Figure15
Figure12
mounting bars (Figure 13,item1) to controller
with M5 screws (Figure 13,item2).
6200 Conveyor Mounting
A WARNING
2
1
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
Installation Component List (Figure 16):
2
1
2
3
Figure13
l T-bars (Figure 14,item1) in 2200 Series, 3200
Series, or 5200 Series conveyor T-slots.
6
5
4
1
1
2
3
4
5
6
Figure16
6200 Series Accessory Mounting Clips (2x)
Controller Mounting Bar (2x)
Industrial VFD Controller
Hex Head Screws, M5 x 8 mm (4x)
Hex Head Screws, M6 x 16 mm (2x)
Washers, M5 (4x)
Figure14
Industrial and Sanitary Variable Speed VFD Controllers
851-659 Rev. B9Dorner Mfg. Corp.
Installation
mounting bars (Figure 17,item1) to controller
(Figure 17,item2) with washers (Figure 17,item3)
and screws (Figure 17,item4).
2
Aluminum Stand Leg Mounting
mounting bars (Figure 20,item1) to controller
(Figure 20,item2) with M5 x 8 mm screws (Figure
20,item3) and M5 washers (Figure 20,item4).
2
4
1
3
1
4
3
Figure20
l T-bar (Figure 21,item1) into stand leg T−slot.
Attach controller lower mounting bar
(Figure 21,item2) with screw (Figure 21,item3).
Figure17
y attach clips (Figure 18,item1) to mounting
bar (Figure 18,item2) with
M6 x 16 mm screws
(Figure 18,item3).
1
1
2
3
2
3
Figure18
3.
Figure21
3.
Attach controller (Figure 19,item1) to conveyor
(Figure 19,item2) with screws (Figure 19,item3).
2
3
Temporarily tighten screw (Figure 22,item1). Install
second T-bar (Figure 22,item2) into T-slot.
2
1
1
Figure19
Figure22
Industrial and Sanitary Variable Speed VFD Controllers
Dorner Mfg. Corp.10851-659 Rev. B
Installation
screwdriver (Figure 23,item1), raise T-bar
(Figure 23,item2) to align it with hole in top mounting
bar. Insert M6 screw (Figure 23,item3) and partially
thread into T-bar.
2
Wiring
3
Hazardous voltage will cause severe injury or
death.
LOCKOUT POWER BEFORE wiring.
1
A WARNING
3
Figure23
controller to its desired mounting location (Figure
24,item1) and tighten both screws (Figure 24,item2).
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A WARNING
2
1
Controller must be properly grounded.
Failure to properly ground control box may
cause injury to personnel.
NOTE
A circuit breaker or a disconnect switch with
fuses must be provided in accordance with
the National Electrical Code (NEC) and all
local codes.
Refer to Lenze Installation and Operating
Manual shipped with your controller.
Figure24
NOTE
For electrical wiring or troubleshooting, refer
to information provided by controller
manufacturer.
the input power connections through the line
connection cord grip. Refer to the manufacturer’s
manual for terminations inside the VFD controller.
Industrial and Sanitary Variable Speed VFD Controllers
851-659 Rev. B11Dorner Mfg. Corp.
Preventive Maintenance and Adjustment
Required Tools
•Flat-blade screwdriver
NOTE
For additional information or desired settings
other than listed, refer to the Lenze SMVector
Frequency Inverter Operating Instructions
shipped with your controller. See
Specifications table for model.
When purchased with a gearmotor, Dorner configures
Variable Speed VFD Controllers as follows:
•1 second acceleration time
•1 second deceleration time
Controller Setup
Hazardous voltage will cause severe injury or
death.
LOCKOUT POWER BEFORE wiring.
•Minimum frequency @ 10 Hz for Sanitary units, 6 Hz for
Industrial units
•Maximum frequency @ 60 Hz
•Overloads set to motor Full Load Amperes (FLA)
A WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
Service Parts
NOTE
For replacement parts, refer to the manual
shipped with your controller.
Industrial and Sanitary Variable Speed VFD Controllers
Dorner Mfg. Corp.12851-659 Rev. B
Notes
Industrial and Sanitary Variable Speed VFD Controllers
851-659 Rev. B13Dorner Mfg. Corp.
Return Policy
Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without
authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following
information ready for the Dorner factory representative or your local distributor:
1.
2.
3.
4.
5.
Name and address of customer.
Dorner part number(s) of item(s) being returned.
Reason for return.
Customer's original order number used when ordering the item(s).
Dorner or distributor invoice number (if available, part serial number).
A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization (RMA)
number for reference. RMA will automatically close 30 days after being issued. To get credit, items must be new and
undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s
responsibility to prevent damage during return shipping. Damaged or modified items will not be accepted. The customer is
responsible for return freight.
Product Line
Product Type
Standard ProductsEngineered to
order parts
ConveyorsGearmotors Support AccessoriesSpare Parts Spare Belts Spare Belts - Spare Belts -
& Mounting Stands(non-belt)- Standard Cleated & Plastic ChainAll equipment
PackagesFlat FabricSpecialty and parts
Fabric
1100
2200
2200 Modular Belt
2200 Precision Move
2300
2300 Modular Belt
3200
3200 LPZ
3200 Precision Move
4100
5200
5300
6200
Controls
7200 / 7300
7350
7360
7400
7600
non-returnable
50% return fee for all products
30% return fee for all products except:
50% return fee for conveyors with modular belt,
cleated belt or specialty belts
non-returnablecase-by-case
Returns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning,
disassembly, disposal and reissuing of components to inventory. If a replacement is needed prior to evaluation of returned item,
a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete.
Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Customer
Service Team will gladly help with your questions on Dorner products.
For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at .
For replacement parts, contact an authorized Dorner Service Center or the factory.
Dorner Mfg. Corp. reserves the right to change
or discontinue products without notice. All
products and services are covered in
accordance with our standard warranty. All
rights reserved. © Dorner Mfg. Corp. 2006
DORNER MFG. CORP.
975 Cottonwood Ave., PO Box 20
Hartland, WI 53029-0020 USA
USA
TEL 1-800-397-8664 (USA)
FAX 1-800-369-2440 (USA)
Internet:
Outside the USA:
TEL 1-262-367-7600
FAX 1-262-367-5827
851-659 Rev. BPrinted in U.S.A.
2024年7月14日发(作者：綦鑫)
Industrial and Sanitary
Variable Speed
VFD Controllers
Installation, Maintenance, and Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827
For other service manuals visit our website at:
/service_
851-659 Rev. B
Table of Contents
2
Warnings − 3
4
4
4
5
6
. 6
Determine 6
6
6
Sanitary Controller Mounting
(7200 and 7300 Series Conveyors)................................. 6
Sanitary Controller Mounting
(7350, 7400 and 7600 Series Conveyors)........................ 7
Industrial 8
2200, 3200 and 5200 8
6200 9
Aluminum Stand 10
11
Preventive Maintenance 12
12
Controller Setup ............................................................ 12
12
13
14
Introduction
IMPORTANT
Some illustrations may show guards removed. Do NOT
operate equipment without guards.
Dorner conveyors are covered by the following patent
numbers: 5131529, 5156260, 5156261, 5174435, 5203447,
5265714, 5875883, and corresponding patents and patent
applications in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Upon receipt of shipment:
•Compare shipment with packing slip. Contact factory
regarding discrepancies.
•Inspect packages for shipping damage. Contact carrier
regarding damage.
•Accessories may be shipped loose. See accessory instruc-
tions for installation.
Industrial and Sanitary Variable Speed VFD Controllers
Dorner Mfg. Corp.2851-659 Rev. B
Warnings − General Safety
A WARNING
The safety alert symbol, black triangle with
white exclamation, is used to alert you to
potential personal injury hazards.
A WARNING
Climbing, sitting, walking or riding on
conveyor will cause severe injury.
KEEP OFF CONVEYORS.
Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
When conveyors are used in conjunction
with other equipment or as part of a multiple
conveyor system, CHECK FOR POTENTIAL
PINCH POINTS and other mechanical
hazards before system start-up.
DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
A WARNING
Controller must be properly grounded.
Failure to properly ground controller may
cause injury to personnel.
Hazardous voltage will cause severe injury or
death.
LOCKOUT POWER BEFORE wiring.
A WARNING
Exposed moving parts can cause severe
injury.
DO NOT ATTEMPT ADJUSTMENTS WITH
CONVEYOR RUNNING.
Industrial and Sanitary Variable Speed VFD Controllers
851-659 Rev. B3Dorner Mfg. Corp.
Product Description
Dorner Variable Speed VFD Controllers (Figure 1) are AC
motor speed controllers for Standard and Heavy Load VFD
gearmotors.
NOTE
For additional information, refer to the Lenze
SMVector Frequency Inverter Operating
Instructions shipped with your controller. See
Specifications table for models.
Illustration References:
3
2
4
1
5
7
6
1
2
3
4
5
6
7
Decrease Speed Button
Increase Speed Button
Display
Start Button
Stop Button
FWD/REV (Forward/Reverse) Button
Enter Button
Figure1
Specifications
Industrial Controllers
Dorner
Model
Number
32MV1122(o)
32MV2122(o)
32MV1121(o)
32MV2121(o)
32MV2127(o)
32MV2322(o)
32MV2327(o)
32MV4341(o)
32MV4347(o)
62UV2121(o)
62UV4341(o)
62UV2127(o)
62UV4347(o)
Input Voltage
(VAC) & Phase
115 Volts
Single Phase
230 Volts
Single Phase
115 Volts
Single Phase
230 Volts
Single Phase
230 Volts
Single Phase
230 Volts
Three Phase
230 Volts
Three Phase
460 Volts
Three Phase
460 Volts
Three Phase
230 Volts
Single Phase
400 Volts
Three Phase
230 Volts
Single Phase
400 Volts
Three Phase
Input
Frequency
(Hz)
60
60
60
60
60
60
60
60
60
50
50
50
50
Output Voltage
(VAC) & Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
460 Volts
Three Phase
460 Volts
Three Phase
230 Volts
Three Phase
400 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
Output
Frequency
(Hz)
6 to 60
6 to 60
6 to 60
6 to 60
6 to 60
6 to 60
6 to 60
6 to 60
6 to 60
25 to 63
25 to 63
25 to 63
25 to 63
Max. HP
(kW)
0.5 (0.37)
0.5 (0.37)
1.0 (0.75)
1.0 (0.75)
2.0 (1.5)
0.5 (0.37)
2.0 (1.5)
1.0 (0.75)
2.0 (1.5)
1.0 (0.75)
1.0 (0.75)
2.0 (1.5)
2.0 (1.5)
Max.
Output
in Amps
2.2
2.2
4
4
6.8
2.2
6.8
2
3.4
4
2
6.8
3.4
Manufacturer’s
Model Number
ESV371N01SXC
ESV371N01SXC
ESV751N01SXC
ESV751N01SXC
ESV152N02YXC
ESV371N02YXC
ESV152N02YXC
ESV751N04TXC
ESV152N04TXC
ESV751N02SFC
ESV751N04TFC
ESV152N02SFC
ESV152N04TFC
(o): Blank = No Accessory Port; E = M12 Accessory Port Wired for End Stop Photo Eye Application; I = M12 Accessory Port
Wired for Indexing Photo Eye Application
Industrial and Sanitary Variable Speed VFD Controllers
Dorner Mfg. Corp.4851-659 Rev. B
Specifications
Sanitary Controllers
Dorner
Model
Number
72MV1124S
72MV2124S
72MV1122S
72MV2322S
76MV1122S
76MV2322S
76MV1121S
76MV2121S
76MV4341S
76MV2127S
76MV2327S
76MV4347S
72UV2121S
72UV4341S
Input Voltage
(VAC) & Phase
115 Volts
Single Phase
230 Volts
Single Phase
115 Volts
Single Phase
230 Volts
Three Phase
115 Volts
Single Phase
230 Volts
Three Phase
115 Volts
Single Phase
230 Volts
Single Phase
460 Volts
Three Phase
230 Volts
Single Phase
230 Volts
Three Phase
460 Volts
Three Phase
230 Volts
Single Phase
400 Volts
Three Phase
Input
Frequency
(Hz)
Output Voltage
(VAC) & Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
460 Volts
Three Phase
230 Volts
Three Phase
230 Volts
Three Phase
460 Volts
Three Phase
230 Volts
Three Phase
400 Volts
Three Phase
Output
Frequency
(Hz)
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
10 to 60
25 to 63
25 to 63
Max. HP
(kW)
0.25 (0.18)
0.25 (0.18)
0.5 (0.37)
0.5 (0.37)
0.5 (0.37)
0.5 (0.37)
1.0 (0.75)
1.0 (0.75)
1.0 (0.75)
2.0 (1.5)
2.0 (1.5)
2.0 (1.5)
1.0 (0.75)
1.0 (0.75)
Max.
Output
in Amps
1.4
1.4
2.2
2.2
2.2
2.2
4
4
2
6.8
6.8
3.4
4
2
Manufacturer’s
Model Number
ESV371N01SXC
ESV371N01SXC
ESV371N01SXC
ESV371N02YXC
ESV371N01SXC
ESV371N02YXC
ESV751N01SXC
ESV751N01SXC
ESV751N04TXC
ESV152N02YXC
ESV152N02YXC
ESV152N04TXC
ESV751N02SFC
ESV751N04TFC
60
60
60
60
60
60
60
60
60
60
60
60
50
50
NOTE
All XXUV VFD’s are supplied with an inline
line filter to meet EN 61800-3 or other EMC
standards. Consult the safety information
section of the vendor manual.
Industrial and Sanitary Variable Speed VFD Controllers
851-659 Rev. B5Dorner Mfg. Corp.
Installation
Required Tools
•Hex key wrenches:
4 mm, 5 mm
•Wrenches 8 mm, 10 mm
•Flat-blade screwdriver
•Torque wrench
Installation Component List (Figure 2):
1
2
3
Determine Conveyor Type
Select the appropriate section based on your conveyor type:
5
6
Sanitary Conveyors
•For 7200 and 7300 series conveyors, see “Sanitary Con-
troller Mounting (7200 and 7300 Series Conveyors)” on
page6.
•For 7350, 7400 and 7600 series conveyors, see “Sanitary
Controller Mounting (7350, 7400 and 7600 Series Con-
veyors)” on page7.
4
Figure2
1
2
3
4
5
6
Accessory Mounting Clips (2x)
(Shipped with gearmotor mount package)
Controller Mounting Bar (2x)
Sanitary VFD Controller
Hex Head Screws, M5 x 8 mm (4x)
Hex Head Screws, M6 x 16 mm (2x)
Washers, M5 (4x)
Industrial Conveyors
•For 2200, 3200 and 5200 series conveyors, see “2200,
3200 and 5200 Conveyor Mounting” on page8.
•For 6200 series conveyors, see “6200 Conveyor Mount-
ing” on page9.
•For aluminum stand leg mounting, see “Aluminum Stand
Leg Mounting” on page10.
1.
Sanitary Controller Mounting (7200
and 7300 Series Conveyors)
A WARNING
Attach mounting bars (Figure 3,item1) to controller
(Figure 3,item2) with washers (Figure 3,item3) and
screws (Figure 3,item4).
2
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
1
3
4
Figure3
Industrial and Sanitary Variable Speed VFD Controllers
Dorner Mfg. Corp.6851-659 Rev. B
Installation
y attach clips (Figure 4,item1) to mounting bar
(Figure 4,item2) with
M6 x 16 mm screws
(Figure
4,item3).
1
Installation Component List (Figure 6):
1
2
3
3
2
7
5
6
4
Figure6
Figure4
controller (Figure 5,item1) to conveyor
(Figure 5,item2) with screws (Figure 5,item3).
2
3
1
2
3
4
5
6
7
Conveyor Mounting Bar
Controller Mounting Bar (2x)
Sanitary VFD Controller
Hex Head Screws, M5 x 8 mm (4x)
Hex Head Screws, M6 x 16 mm (2x)
Washers, M5 (4x)
Hex Head Screws, M10 (2x)
controller mounting bars (Figure 7,item1) to
controller (Figure 7,item2) with washers (Figure
7,item3) and screws (Figure 7,item4).
2
1
3
Figure5
Sanitary Controller Mounting (7350,
7400 and 7600 Series Conveyors)
A WARNING
4
1
Figure7
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
Industrial and Sanitary Variable Speed VFD Controllers
851-659 Rev. B7Dorner Mfg. Corp.
Installation
controller mounting bars (Figure 8,item1) to
conveyor mounting bar (Figure 8,item2) with
M6x16 mm screws
(Figure 8,item3).
2
3
7
3
2200, 3200 and 5200 Conveyor Mounting
Installation Component List (Figure 10):
4
2
1
1
6
5
Figure10
Figure8
l assembly to conveyor at stand location. Remove
stand screws and replace with new screws (Figure
9,item1).
1
1
2
3
4
5
6
7
Industrial VFD Controller
Mounting Bars (x2)
Drop-In Tee Bars (x4)
End Caps (x4)
Hex Nuts (x4)
Socket Head Screws, M5 x 10 mm (x4)
Socket Head Screws, M6 x 25 mm (x4)
two hex nuts (Figure 11,item1) into slot on each
mounting bar (Figure 11,item2).
1
2
Figure9
Industrial Controller Mounting
A WARNING
Figure11
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
Industrial and Sanitary Variable Speed VFD Controllers
Dorner Mfg. Corp.8851-659 Rev. B
Installation
end caps (Figure 12,item1) into ends of
mounting bars (Figure 12,item2).
controller (Figure 15,item1) to conveyor with
M6 screws (Figure 15,item2).
2
2
1
1
Figure15
Figure12
mounting bars (Figure 13,item1) to controller
with M5 screws (Figure 13,item2).
6200 Conveyor Mounting
A WARNING
2
1
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
Installation Component List (Figure 16):
2
1
2
3
Figure13
l T-bars (Figure 14,item1) in 2200 Series, 3200
Series, or 5200 Series conveyor T-slots.
6
5
4
1
1
2
3
4
5
6
Figure16
6200 Series Accessory Mounting Clips (2x)
Controller Mounting Bar (2x)
Industrial VFD Controller
Hex Head Screws, M5 x 8 mm (4x)
Hex Head Screws, M6 x 16 mm (2x)
Washers, M5 (4x)
Figure14
Industrial and Sanitary Variable Speed VFD Controllers
851-659 Rev. B9Dorner Mfg. Corp.
Installation
mounting bars (Figure 17,item1) to controller
(Figure 17,item2) with washers (Figure 17,item3)
and screws (Figure 17,item4).
2
Aluminum Stand Leg Mounting
mounting bars (Figure 20,item1) to controller
(Figure 20,item2) with M5 x 8 mm screws (Figure
20,item3) and M5 washers (Figure 20,item4).
2
4
1
3
1
4
3
Figure20
l T-bar (Figure 21,item1) into stand leg T−slot.
Attach controller lower mounting bar
(Figure 21,item2) with screw (Figure 21,item3).
Figure17
y attach clips (Figure 18,item1) to mounting
bar (Figure 18,item2) with
M6 x 16 mm screws
(Figure 18,item3).
1
1
2
3
2
3
Figure18
3.
Figure21
3.
Attach controller (Figure 19,item1) to conveyor
(Figure 19,item2) with screws (Figure 19,item3).
2
3
Temporarily tighten screw (Figure 22,item1). Install
second T-bar (Figure 22,item2) into T-slot.
2
1
1
Figure19
Figure22
Industrial and Sanitary Variable Speed VFD Controllers
Dorner Mfg. Corp.10851-659 Rev. B
Installation
screwdriver (Figure 23,item1), raise T-bar
(Figure 23,item2) to align it with hole in top mounting
bar. Insert M6 screw (Figure 23,item3) and partially
thread into T-bar.
2
Wiring
3
Hazardous voltage will cause severe injury or
death.
LOCKOUT POWER BEFORE wiring.
1
A WARNING
3
Figure23
controller to its desired mounting location (Figure
24,item1) and tighten both screws (Figure 24,item2).
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A WARNING
2
1
Controller must be properly grounded.
Failure to properly ground control box may
cause injury to personnel.
NOTE
A circuit breaker or a disconnect switch with
fuses must be provided in accordance with
the National Electrical Code (NEC) and all
local codes.
Refer to Lenze Installation and Operating
Manual shipped with your controller.
Figure24
NOTE
For electrical wiring or troubleshooting, refer
to information provided by controller
manufacturer.
the input power connections through the line
connection cord grip. Refer to the manufacturer’s
manual for terminations inside the VFD controller.
Industrial and Sanitary Variable Speed VFD Controllers
851-659 Rev. B11Dorner Mfg. Corp.
Preventive Maintenance and Adjustment
Required Tools
•Flat-blade screwdriver
NOTE
For additional information or desired settings
other than listed, refer to the Lenze SMVector
Frequency Inverter Operating Instructions
shipped with your controller. See
Specifications table for model.
When purchased with a gearmotor, Dorner configures
Variable Speed VFD Controllers as follows:
•1 second acceleration time
•1 second deceleration time
Controller Setup
Hazardous voltage will cause severe injury or
death.
LOCKOUT POWER BEFORE wiring.
•Minimum frequency @ 10 Hz for Sanitary units, 6 Hz for
Industrial units
•Maximum frequency @ 60 Hz
•Overloads set to motor Full Load Amperes (FLA)
A WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
Service Parts
NOTE
For replacement parts, refer to the manual
shipped with your controller.
Industrial and Sanitary Variable Speed VFD Controllers
Dorner Mfg. Corp.12851-659 Rev. B
Notes
Industrial and Sanitary Variable Speed VFD Controllers
851-659 Rev. B13Dorner Mfg. Corp.
Return Policy
Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without
authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following
information ready for the Dorner factory representative or your local distributor:
1.
2.
3.
4.
5.
Name and address of customer.
Dorner part number(s) of item(s) being returned.
Reason for return.
Customer's original order number used when ordering the item(s).
Dorner or distributor invoice number (if available, part serial number).
A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization (RMA)
number for reference. RMA will automatically close 30 days after being issued. To get credit, items must be new and
undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s
responsibility to prevent damage during return shipping. Damaged or modified items will not be accepted. The customer is
responsible for return freight.
Product Line
Product Type
Standard ProductsEngineered to
order parts
ConveyorsGearmotors Support AccessoriesSpare Parts Spare Belts Spare Belts - Spare Belts -
& Mounting Stands(non-belt)- Standard Cleated & Plastic ChainAll equipment
PackagesFlat FabricSpecialty and parts
Fabric
1100
2200
2200 Modular Belt
2200 Precision Move
2300
2300 Modular Belt
3200
3200 LPZ
3200 Precision Move
4100
5200
5300
6200
Controls
7200 / 7300
7350
7360
7400
7600
non-returnable
50% return fee for all products
30% return fee for all products except:
50% return fee for conveyors with modular belt,
cleated belt or specialty belts
non-returnablecase-by-case
Returns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning,
disassembly, disposal and reissuing of components to inventory. If a replacement is needed prior to evaluation of returned item,
a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete.
Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Customer
Service Team will gladly help with your questions on Dorner products.
For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at .
For replacement parts, contact an authorized Dorner Service Center or the factory.
Dorner Mfg. Corp. reserves the right to change
or discontinue products without notice. All
products and services are covered in
accordance with our standard warranty. All
rights reserved. © Dorner Mfg. Corp. 2006
DORNER MFG. CORP.
975 Cottonwood Ave., PO Box 20
Hartland, WI 53029-0020 USA
USA
TEL 1-800-397-8664 (USA)
FAX 1-800-369-2440 (USA)
Internet:
Outside the USA:
TEL 1-262-367-7600
FAX 1-262-367-5827
851-659 Rev. BPrinted in U.S.A.